• South Africa

    South Africa

    "At our sugar distillery we’ve moved from AESSEAL as a provider of seals, to a full supplier of diagnostics, installation and training. We value their service, not just their products".
  • Australia

    Australia

    "A seal repair and installation within the same day allowed us to keep food production going – and the technical ability and speed of AESSEAL is impressive."
  • A SCUSI seal, urgent, on New Year’s Day – for tomorrow? Simple.

    A SCUSI seal, urgent, on New Year’s Day – for tomorrow? Simple.

    "I called AESSEAL on New Year’s Day morning for an urgent order. That day AESSEAL went in, found the SCUSI seal and shipped it. This is essential OEM service."
  • Australia

    Australia

    "It only took AESSEAL 2 hours to respond to an O-ring problem that could have closed the brewery. This was an exceptional response."
  • USA

    USA

    "AESSEAL’s ownership in the equipment is exceptional, as is its communication system. Our failure rate and reliability risks from seal failures have steadily declined. They provide maintenance and reliability with valuable information on the MTBF of the equipment."
  • USA

    USA

    "A double seal failed on a critical Chemineer reactor application. The OEM quoted an unacceptable 8-10-day delivery for a new seal. AESSEAL reacted, repaired the seal and installed it within 3 days, minimising the cost of lost production."
  • Italy

    Italy

    "Bearings on our large pasta machines required changing every 15 months due to poor lip seal performance. AESSEAL installed Magtecta bearing protection as a solution, which has delivered 30 months performance to date. We are now changing all pasta machines to AESSEAL bearing protection".
  • Italy

    Italy

    "Our previous supplier indicated that it was impossible to better 2 months' performance on an application. AESSEAL implemented a solution that has been running for over 15 months without problems and are now a key supplier for the entire plant."
  • USA

    USA

    "I continue to be impressed with AESSEAL’s efforts. For me, they are the only supplier that has not had to sell themselves. This is the kind of supplier we aspire to be."
  • South Africa

    South Africa

    "Water management systems used to be a major issue for us in sugar refining, but AESSEAL have provided not just technical solutions, but excellent staff training on the topic. It’s become a real win-win partnership and MTBF is definitely increasing."
  • Turkey

    Turkey

    "The fibre wash pump was a real ongoing problem to us, but AESSEAL came up with an innovative solution for the root cause of mechanical seal damage. It was both technically sound and economical to order solutions. So we’re using them elsewhere."

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Corn


The past several years have seen significant growth in the use of mechanical seals in the Food Processing industry. AESSEAL® products have been applied successfully to applications in each stage of the corn milling and refining process.


 

Wet Milling


There are several steps in this process. First, the incoming corn is inspected and cleaned, then steeped to begin breaking the starch and protein bonds. The next step is a coarse grind to separate the germ from the rest of the kernel. The remaining slurry; consisting of fibre, starch and protein, is finely ground and screened to separate the fibre from the starch and protein. The starch is separated from the remaining slurry in hydrocyclones. The starch can then be converted to syrup, or made into several other products through a fermentation process.

Refining

After the starch is cleaned and separated it can be sold in its raw state or it is further refined and converted to glucose syrup. Starch slurry is converted to glucose syrup and refined to different grades of sweetness. The refining of corn syrup is a complex process requiring maximum equipment reliability and enhanced productivity gains are possible through the selection of properly designed AESSEAL® components.
 
 
Please download our Corn Industry Guide for more information.  

 

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