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Featured Videos

Welcome to the AESSEAL video section, use the menu above to navigate through the video sections, or stay on this page to explore featured videos from the AESSEAL video collections.

Join us in caring for the heart of industry and the planet.

We Have a Heart

Our mission is clear. To stop the world from burning while keeping the wheels of industry turning. Join us in caring for the heart of industry and the planet.

Pressure and Temperature Sensor

The automatic floating pre-charge and fill pressure calculation performed by the System Sentry software enables simple set-up and refill of API 682 4th edition 53B systems.

Chris Rea Video Diary Box Set

The AES Engineering Group has committed to invest £29 million on environmental projects between January 1st 2021 and April 1st 2029. The following videos are part of the commitment to report on the progress.

Global Technology Centre Tour

You can watch our video tour that leads you around the key parts of our facility and if you want to know more, take a self-guided tour complete with 360° views as you move around the site.

Global Headquarters Tree Walk

In parallel with a ‘factory for the future’ plan at the AESSEAL Global Headquarters in Rotherham, England. AESSEAL is developing ‘Tree Walk’ as an educational and public information resource.

Corporate Video

Developing innovative products and simplifying the ordering process has redefined our customer's experience.

Seal Technology Training

This 9 minute training video explains how better selection can lead to improved reliability and HUGE water savings.

Journey of a Cartridge Seal

See the journey of a cartridge seal from design to testing and manufacturing, and learn more about the world class manufacturing process at AESSEAL

Recently Published Videos

Radially Divided Bearing Protector Installation
LabTecta IAP Chemical Industry Example
LabTecta 66PB-HD Labyrinth Bearing Protector Installation
Introduction to LabTecta PB-HD
Introduction to the Labtecta 66PB-HD
wildlife camera footage of a bird box
Bird Box Live
Sarah Powell
John Chappell
Suvish Viswanadhan
Stephen Cullen
Ashlie Scott

Sustainability Goals

AESSEAL® championing the needs of the environment, society and the economy.

AES Engineering Group is committed to providing a safe and rewarding workplace, operating ethically, supporting its local communities, minimizing its impact on the environment and engaging its stakeholders.

wildlife camera footage of a bird box
Bird Box Live

Coming soon a live stream of the bird box at the AESSEAL Tree Walk.

Seal Technology Training
This 9 minute training video explains how better selection can lead to improved reliability and HUGE water savings.
How To Save 50,000mmBTU
Do you realise that with a relatively modest investment you can improve the efficiency of your evaporators, and save $600,000 in energy costs?
Global Headquarters Hedgehog Conservation
To help preserve the species, AESSEAL has invested in conservation effort, welcoming 25 hedgehogs at the Global Headquarters in Rotherham.
Chris Rea Video Diary Box Set
The AES Engineering Group has committed to invest £29 million on environmental projects between January 1st 2021 and April 1st 2029. The following videos are part of the commitment to report on the progress.
Join us in caring for the heart of industry and the planet.
We Have a Heart

Our mission is clear. To stop the world from burning while keeping the wheels of industry turning. Join us in caring for the heart of industry and the planet.

Corporate Video
Developing innovative products and simplifying the ordering process has redefined our customer's experience.
Carbon capture for all?
Technology designed by the University of Sheffield to make carbon capture more accessible and affordable.

Featured Case Studies

The case studies below showcase the very best of commitment to excellence at AESSEAL across our three core pillars:

  • Exceptional Customer Service – putting customers first, every time.
  • Advanced Technology – delivering innovation that drives results.
  • Sustainable Solutions – engineering a better future for people and our planet.
Mechanical seals runs an incredible 17 years without problems
Tongaat Hullett Sugar were unhappy with the amount of maintenance required on the sealing of one of its pumps.
Counterproductive flush water in an evaporator pump leads to big savings

During an energy audit at a Canadian pulp and paper plant, AESSEAL identified 15 packed evaporator area pumps that needed upgrading to mechanical seals.

ROI In Less Than A Month
a French cardboard manufacturer was experiencing seal failures every two months. AESSEAL worked closely with the customer to find the right solution.
Seal upgrades save over US $3.4million in seven years
A company in the Oil and Gas industry in Qatar were dissatisfied with the reliability of the mechanical seal used in crude export and oil/water booster pumps.
DMSF seal the answer at South African plant
The installation of the AESSEAL DMSF seal and SW2 water management system at the Ford plant in Pretoria, South Africa, has improved the MTBF of a crucial seal from less than two weeks to more than two years.
AESSEAL help a Polyethylene plant save €144,000 in 30 months
Replacing labyrinth seals with MagTecta on 8 lobe blowers increases MTBF to over 400%.
Major savings follow installation of AESSEAL product

A petrochemical company based in the Middle East was having problems with persistent and costly seal failures.

Chemical plant saved over €500,000 in the first year
A critical glue agitator vessel was affecting productivity for a silicone manufacturing facility in France. This situation was costing the company thousands of Euros in lost production.
LabTecta FS the answer for gearbox problem
A repair and maintenance company in West Virginia says that its customers in the local coal mining industry have recorded major savings following a decision to upgrade to AESSEAL LabTecta FS.
Chemical Producer Saves Over £1.7 Million in Plant Downtime
A specialty chemical company at its UK processing facility were desperately trying to get spare parts for the mechanical seal on one of its critical reactors.
DMSF makes its mark in Japanese paper industry
The installation of an AESSEAL® DMSF™ seal at a Japanese paper plant has increased the MTBF from just six months to seven years.
CFFC™ solves reliability problem on North Sea oil platform
The installation of an AESSEAL high performance CFFC™ dual seal proved to be the solution for the persistent failure of a seal on a North Sea oil platform.
AESSEAL product ends emissions penalties for Polish company
A Polish Petrochemical Company was paying heavy fines resulting from the escape of harmful solvents into the atmosphere.
Major savings with CKD double seal
The single seals being used by Swedish water treatment company were unsuitable for the job they were being asked to do, allowing limescale to enter between the seal faces and leak out on to the floor of the plant.
AESSEAL cooling system saves company a fortune
A chemical company in the east of England has saved in downtime and loss of production after installing a Plan 54 Pumppac and Python Cooler.
80 million litres of water per year to be saved at Mexican mine
The Grupo Mexico Caridad mine in Mexico was experiencing lengthy downtimes and using high volumes of water for lubricating pump packing.
Reliability Improved For Waste Energy Company
Enfinium were disappointed with the support provided by their pump OEM
LabTecta IAP solves ash dust problem
The installation of a LabTecta®IAP labyrinth seal has solved a persistent problem for the Danish wastewater company Biofos Lynetten.
FIDC ends costly leaks at US firm
The installation of an FIDC seal to replace single seals with no flush or API Plan has dramatically improved pump reliability at a pulp and paper company in New England.
AESSEAL product removes risk of HFC emissions
A specially designed double seal from AESSEAL has enabled an Italian drinks company to avoid the risk of major financial penalties which could have resulted from the release into the atmosphere of highly damaging HFC (hydrofluorocarbon) gases.
AESSEAL product brings big savings for South African company
The installation of an AESSEAL FGDSS-N single slurry seal is saving a South African mining company thousands of dollars a year in repair and maintenance costs.
Mining company saves $8 million AUD with AESSEAL system
A coal mine in Australia was having seal failures roughly every two weeks on two disposal pumps.
Fantastic seal life for notoriously difficult application
A pulp & paper company in the Canada were dissatisfied with the reliability of the mechanical seal used in its Chlorine Dioxide generator pump.
Exceptional service saves thousands in lost revenue

AESSEAL were contacted by a power plant in the UK who were experiencing a major issue with their supply of mechanical seals.

Prompt delivery saves three-month delay
A 12-week delay on the commissioning of a new oil and gas plant in Kuwait was avoided when AESSEAL was able to step in to replace a defective competitor’s seal at short notice.
Annual savings of over $2.6 million
A food and beverage customer was experiencing high leakage and contamination in their process fluid on the single pass flow through system they were operating.
Bitumen pump upgrade saves over £23,000 a year

Asphalt producer pump for road surfaces was gland packed and losing over 15 tonnes of bitumen.

New approach for slurry pumps reduces water usage by 95%
A copper mining company in central Africa was encountering problems of excessive water usage
Change to packing saves Swiss company $millions

A chocolate producer in Switzerland has saved around ₣2.3 million ($2.6 million) over the past year following its decision to change to an AESSEAL pump packing system.

DMSC saves Nestlé Purina £182k in just 10 months
Significant savings with mechanical seal and bearing protection for the pet food manufacturer
Staying cool in Cardiff
The cooling system in a High Profile office building in the Cardiff Bay area was operating with just a single duty pump and no standby.
Dangerous oil leak problem solved by LabTecta FS
A silicon lip seal fitted to a rubber lumps reactor at a chemical plant in northern Spain failed after just ten days, resulting in the serious leakage of oil from the gearbox.
AESSEAL raises spirits at UK distillery
An international food and beverage company was reporting frequent pump failures at one of its UK distilleries, resulting in leakage and loss of product.
LabTecta ends dust pollution problem for SA firm

Preventing dust from escaping into the working environment and is saving thousands of dollars a year

CURC seal saves thousands for US company
The installation of an AESSEAL single mechanical seal helped an engineering company solve the problem of repeated seal failures.
DMSF solves reliability issues for Swedish company
Elastomer degradation was causing the seals on three of the boiler feed pumps at a Swedish energy plant to fail around every 12 months.
Major savings follow installation of TPDS™ slurry seal

ASSEAL's TPDS heavy duty mechanical seal saves an Australian mining company an estimated AU$240,000 (US$168,000) over three years.

LabTecta ends contamination problem at Australian mining company
An Australian mining company was encountering problems with bearing contamination in the seals on its conveyor pulleys.
Major reliability improvement with CSSN seals
Installation of CSSN cartridge seal has resulted in a dramatic improvement in seal reliability for a South African chemical company.
Warman conversion the answer for Spanish company

A seal conversion kit for the Warman® AH Range of Ultra Heavy Duty Slurry Pumps helped to solve a variety of problems being experienced by a Spanish aluminium producer.

Rapid response saves the day for UK company
The rapid repair of a faulty seal saved a UK pharmaceuticals company almost £2 million in lost production.
AESSEAL packing system brings major savings

A French pharmaceuticals company has saved over €200,000 in the first year following its decision to change to an AESSEAL reactor packing system.

Leakage problem solved with STS & ST
A global energy company was facing significant losses as a result of damage to the steam turbine housing at one of its ethylene plants.

29by29 Project Progress

Chris Rea's Video Diary Box Set

The AES Engineering Group has committed to invest £29 million on environmental projects between January 1st 2021 and April 1st 2029. The following videos are part of the commitment to report on the progress.

Watch the Videos

YouTube Video Series

AESSEAL® provides the best environmental technology solutions for your turbomachinery assets.

Our dry gas seal repair program supports all of our customers, regardless of the original equipment manufacturer. We will show you around our world class facility, giving an insight in to how we build, test and repair dry gas seals. We are a superior quality manufacturer focusing on quality and exceptional customer service.

Dry Gas Seal Full Assembly
This week Test Engineer Nathan will talk us through the full assembly of each seal after the repair process has been completed.
Dry Gas Seal Repair Program - Receipt and Inspection
In this video our Technical Specialist, Alasdair, will talk you through the stripdown process, how we inspect seals upon arrival at our facility and what is contained in the subsequent report.
DGS Repair Program – Stator Assembly
This week, Test Engineer Brad will talk us through the Stator assembly, talking through the various parts and the importance of face flatness.
DSG Packing and Dispatch
In This Video Global Technical Specialist Alasdair talks us through the final stage of DGS refurbishment: Packing and Dispatch.
DSG Repair Program - Rotor Assembly
In this video Global Technical Specialist Alasdair will talk us through the assembly and balancing of the rotating parts, including laser grooving, spin testing and rotor balancing.