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Featured Videos

Welcome to the AESSEAL video section, use the menu above to navigate through the video sections, or stay on this page to explore featured videos from the AESSEAL video collections.

Join us in caring for the heart of industry and the planet.

We Have a Heart

Our mission is clear. To stop the world from burning while keeping the wheels of industry turning. Join us in caring for the heart of industry and the planet.

Pressure and Temperature Sensor

The automatic floating pre-charge and fill pressure calculation performed by the System Sentry software enables simple set-up and refill of API 682 4th edition 53B systems.

Corporate Video

Developing innovative products and simplifying the ordering process has redefined our customer's experience.

Journey of a Cartridge Seal

See the journey of a cartridge seal from design to testing and manufacturing, and learn more about the world class manufacturing process at AESSEAL

Seal Technology Training

This 9 minute training video explains how better selection can lead to improved reliability and HUGE water savings.

Chris Rea Video Diary Box Set

The AES Engineering Group has committed to invest £29 million on environmental projects between January 1st 2021 and April 1st 2029. The following videos are part of the commitment to report on the progress.

Global Headquarters Tree Walk

In parallel with a ‘factory for the future’ plan at the AESSEAL Global Headquarters in Rotherham, England. AESSEAL is developing ‘Tree Walk’ as an educational and public information resource.

Global Technology Centre Tour

You can watch our video tour that leads you around the key parts of our facility and if you want to know more, take a self-guided tour complete with 360° views as you move around the site.

Featured Case Studies

The case studies below showcase the very best of commitment to excellence at AESSEAL across our three core pillars:

  • Exceptional Customer Service – putting customers first, every time.
  • Advanced Technology – delivering innovation that drives results.
  • Sustainable Solutions – engineering a better future for people and our planet.
New approach for slurry pumps reduces water usage by 95%
A copper mining company in central Africa was encountering problems of excessive water usage
ROI In Less Than A Month
a French cardboard manufacturer was experiencing seal failures every two months. AESSEAL worked closely with the customer to find the right solution.
Reliability Improved For Waste Energy Company
Enfinium were disappointed with the support provided by their pump OEM
Major reliability improvement with CSSN seals
Installation of CSSN cartridge seal has resulted in a dramatic improvement in seal reliability for a South African chemical company.
AESSEAL helps UK firm to multi-million pound savings
A leading UK company is set to save more than £5 million over five years following the installation of AESSEAL LabTecta OP bearing protectors.
Prompt delivery saves three-month delay
A 12-week delay on the commissioning of a new oil and gas plant in Kuwait was avoided when AESSEAL was able to step in to replace a defective competitor’s seal at short notice.
DMSF solves reliability issues for Swedish company
Elastomer degradation was causing the seals on three of the boiler feed pumps at a Swedish energy plant to fail around every 12 months.
Mining company saves $8 million AUD with AESSEAL system
A coal mine in Australia was having seal failures roughly every two weeks on two disposal pumps.
Chemical plant saved over €500,000 in the first year
A critical glue agitator vessel was affecting productivity for a silicone manufacturing facility in France. This situation was costing the company thousands of Euros in lost production.
LabTecta ends contamination problem at Australian mining company
An Australian mining company was encountering problems with bearing contamination in the seals on its conveyor pulleys.
Upgrade will result in major savings for US company
A US petrochemical company is set to save tens of thousands of dollars a year following the installation of specially-designed seal pots to replace 40 existing pots which had been in place for around half a century.
Leakage problem solved with STS & ST
A global energy company was facing significant losses as a result of damage to the steam turbine housing at one of its ethylene plants.
Fantastic seal life for notoriously difficult application
A pulp & paper company in the Canada were dissatisfied with the reliability of the mechanical seal used in its Chlorine Dioxide generator pump.
CURC seal saves thousands for US company
The installation of an AESSEAL single mechanical seal helped an engineering company solve the problem of repeated seal failures.
Bitumen pump upgrade saves over £23,000 a year

Asphalt producer pump for road surfaces was gland packed and losing over 15 tonnes of bitumen.

CDPH & EasyClean boosts MTBF from four months to seven years
The installation of a CDPH double mechanical seal along with an EasyClean™ seal support system proved to be the remedy for the frequent failures of a competitor’s seal at a power plant in Denmark.
Rapid response impresses Saudi customer

Sourced and supplied a replacement seal in just two weeks for customer’s Oil and Gas operation in Saudi Arabi

AESSEAL solves reliability problem for US paper company
The installation of the AESSEAL DMSC double mechanical seal, a close clearance bushing, a FLOWTRUE flowmeter, and a 25 litre SW2 water management system, has solved a problem of repeated seal failure for a US paper company.
DMSC saves Nestlé Purina £182k in just 10 months
Significant savings with mechanical seal and bearing protection for the pet food manufacturer
AESSEAL product ends emissions penalties for Polish company
A Polish Petrochemical Company was paying heavy fines resulting from the escape of harmful solvents into the atmosphere.
CDSA seals brings huge savings for US company
A US paper company has saved $1.5 million over the past seven years after replacing inefficient gland packing on two of its pumps with the AESSEAL CDSA double mechanical seal and tank systems.
CFFC™ solves reliability problem on North Sea oil platform
The installation of an AESSEAL high performance CFFC™ dual seal proved to be the solution for the persistent failure of a seal on a North Sea oil platform.
Annual savings of over $2.6 million
A food and beverage customer was experiencing high leakage and contamination in their process fluid on the single pass flow through system they were operating.
Major savings with CKD double seal
The single seals being used by Swedish water treatment company were unsuitable for the job they were being asked to do, allowing limescale to enter between the seal faces and leak out on to the floor of the plant.
Rapid response saves the day for UK company
The rapid repair of a faulty seal saved a UK pharmaceuticals company almost £2 million in lost production.
Major savings follow change to AESSEAL FIDC™
The decision to replace a competitor’s dual seal with the AESSEAL FIDC™ (Flow-Induced Dual Cartridge Seal) has saved a Middle Eastern oil company an estimated $125,460 a year since the AESSEAL® product was installed in 2019.
Full steam ahead for refinery after change to STS seals
An oil and gas refinery in northern England was experiencing poor reliability of its steam turbine.
LabTecta IAP solves ash dust problem
The installation of a LabTecta®IAP labyrinth seal has solved a persistent problem for the Danish wastewater company Biofos Lynetten.
LabTecta ends dust pollution problem for SA firm

Preventing dust from escaping into the working environment and is saving thousands of dollars a year

AESSEAL product removes risk of HFC emissions
A specially designed double seal from AESSEAL has enabled an Italian drinks company to avoid the risk of major financial penalties which could have resulted from the release into the atmosphere of highly damaging HFC (hydrofluorocarbon) gases.
Change to packing saves Swiss company $millions

A chocolate producer in Switzerland has saved around ₣2.3 million ($2.6 million) over the past year following its decision to change to an AESSEAL pump packing system.

LabTecta FS the answer for gearbox problem
A repair and maintenance company in West Virginia says that its customers in the local coal mining industry have recorded major savings following a decision to upgrade to AESSEAL LabTecta FS.
AESSEAL product brings big savings for South African company
The installation of an AESSEAL FGDSS-N single slurry seal is saving a South African mining company thousands of dollars a year in repair and maintenance costs.
Mechanical seals runs an incredible 17 years without problems
Tongaat Hullett Sugar were unhappy with the amount of maintenance required on the sealing of one of its pumps.
AESSEAL packing system brings major savings

A French pharmaceuticals company has saved over €200,000 in the first year following its decision to change to an AESSEAL reactor packing system.

Staying cool in Cardiff
The cooling system in a High Profile office building in the Cardiff Bay area was operating with just a single duty pump and no standby.
Exceptional service saves thousands in lost revenue

AESSEAL were contacted by a power plant in the UK who were experiencing a major issue with their supply of mechanical seals.

DMSF makes its mark in Japanese paper industry
The installation of an AESSEAL® DMSF seal at a Japanese paper plant has increased the MTBF from just six months to seven years.

Sustainability Goals

AESSEAL® championing the needs of the environment, society and the economy.

AES Engineering Group is committed to providing a safe and rewarding workplace, operating ethically, supporting its local communities, minimizing its impact on the environment and engaging its stakeholders.

Carbon capture for all?
Technology designed by the University of Sheffield to make carbon capture more accessible and affordable.
Global Headquarters Tree Walk
In parallel with a ‘factory for the future’ plan at the AESSEAL Global Headquarters in Rotherham, England. AESSEAL is developing ‘Tree Walk’ as an educational and public information resource.
Seal Technology Training
This 9 minute training video explains how better selection can lead to improved reliability and HUGE water savings.
wildlife camera footage of a bird box
Bird Box Live

Coming soon a live stream of the bird box at the AESSEAL Tree Walk.

Corporate Video
Developing innovative products and simplifying the ordering process has redefined our customer's experience.
Join us in caring for the heart of industry and the planet.
We Have a Heart

Our mission is clear. To stop the world from burning while keeping the wheels of industry turning. Join us in caring for the heart of industry and the planet.

Chris Rea Video Diary Box Set
The AES Engineering Group has committed to invest £29 million on environmental projects between January 1st 2021 and April 1st 2029. The following videos are part of the commitment to report on the progress.
How To Save 50,000mmBTU
Do you realise that with a relatively modest investment you can improve the efficiency of your evaporators, and save $600,000 in energy costs?

A Tour of the Facilities

Get an in-depth look at our facilities and see how we are able to deliver what is probably the best customer service in the industry.

View the Interactive Tours Take a Virtual Tour

Recently Published Videos

It’s what reliability is all about
LabTecta IAP Chemical Industry Example
video cover for LabTecta 66PB-HD
Introduction to the Labtecta 66PB-HD
wildlife camera footage of a bird box
Bird Box Live
Sarah Powell
Daisy Johnson
John Chappell
Suvish Viswanadhan
Stephen Cullen
Ashlie Scott

Watch the Journey to Net Zero

With Chris Rea's Video Diary Box Set

The AES Engineering Group has committed to invest £29 million on environmental projects between January 1st 2021 and April 1st 2029. The following videos are part of the commitment to report on the progress.

Watch the Videos

YouTube Video Series

AESSEAL® provides the best environmental technology solutions for your turbomachinery assets.

Our dry gas seal repair program supports all of our customers, regardless of the original equipment manufacturer. We will show you around our world class facility, giving an insight in to how we build, test and repair dry gas seals. We are a superior quality manufacturer focusing on quality and exceptional customer service.

Dry Gas Seal Repair Program - Receipt and Inspection
In this video our Technical Specialist, Alasdair, will talk you through the stripdown process, how we inspect seals upon arrival at our facility and what is contained in the subsequent report.
DSG Packing and Dispatch
In This Video Global Technical Specialist Alasdair talks us through the final stage of DGS refurbishment: Packing and Dispatch.
DSG Repair Program - Rotor Assembly
In this video Global Technical Specialist Alasdair will talk us through the assembly and balancing of the rotating parts, including laser grooving, spin testing and rotor balancing.
Dry Gas Seal Full Assembly
This week Test Engineer Nathan will talk us through the full assembly of each seal after the repair process has been completed.
DGS Repair Program – Stator Assembly
This week, Test Engineer Brad will talk us through the Stator assembly, talking through the various parts and the importance of face flatness.