Featured Case Studies

The case studies below showcase the very best of commitment to excellence at AESSEAL across our three core pillars:

  • Exceptional Customer Service – putting customers first, every time.
  • Advanced Technology – delivering innovation that drives results.
  • Sustainable Solutions – engineering a better future for people and our planet.

Warman conversion the answer for Spanish company
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A seal conversion kit for the Warman® AH Range of Ultra Heavy Duty Slurry Pumps helped to solve a variety of problems being experienced by a Spanish aluminium producer.

AES-Elast the answer to seal selection problem
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Employees at William Grant’s Scottish whisky distillery in Girvan, Ayshire, were having difficulty selecting the correct mechanical seals for specific applications.

Seal upgrades save over US $3.4million in seven years
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A company in the Oil and Gas industry in Qatar were dissatisfied with the reliability of the mechanical seal used in crude export and oil/water booster pumps.

Full steam ahead for refinery after change to STS seals
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An oil and gas refinery in northern England was experiencing poor reliability of its steam turbine.

AESSEAL product stops hot oil pump leakage
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A large oil and gas company in north Africa contacted AESSEAL to look at a sealing issue on its hot oil pumps.

AVT sensors save thousands for US company
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Excessive vibrations in a vertical pump in a slurry pit application was leading to failure every month for the North Carolina company Befesa

Staying cool in Cardiff
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The cooling system in a High Profile office building in the Cardiff Bay area was operating with just a single duty pump and no standby.

LabTecta ends dust pollution problem for SA firm
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Preventing dust from escaping into the working environment and is saving thousands of dollars a year

Safety and reliability with AESSEAL heavy duty seal
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A mining company in Australia was facing persistent problems from seal failures on one of its slurry pumps.

Prompt delivery saves three-month delay
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A 12-week delay on the commissioning of a new oil and gas plant in Kuwait was avoided when AESSEAL was able to step in to replace a defective competitor’s seal at short notice.

Rapid response impresses Saudi customer
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Sourced and supplied a replacement seal in just two weeks for customer’s Oil and Gas operation in Saudi Arabi

CDSA seals brings huge savings for US company
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A US paper company has saved $1.5 million over the past seven years after replacing inefficient gland packing on two of its pumps with the AESSEAL CDSA double mechanical seal and tank systems.

AESSEAL helps UK firm to multi-million pound savings
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A leading UK company is set to save more than £5 million over five years following the installation of AESSEAL LabTecta OP bearing protectors.

Annual savings of over $2.6 million
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A food and beverage customer was experiencing high leakage and contamination in their process fluid on the single pass flow through system they were operating.

Mechanical seals runs an incredible 17 years without problems
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Tongaat Hullett Sugar were un happy with the amount of maintenance required on the sealing of one of its pumps.

Fantastic seal life for notoriously difficult application
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A pulp & paper company in the Canada were dissatisfied with the reliability of the mechanical seal used in its Chlorine Dioxide generator pump.

AESSEAL help a Polyethylene plant save €144,000 in 30 months
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Replacing labyrinth seals with MagTecta on 8 lobe blowers increases MTBF to over 400%.

FIDC ends costly leaks at US firm
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The installation of an FIDC seal to replace single seals with no flush or API Plan has dramatically improved pump reliability at a pulp and paper company in New England.

DMSF makes its mark in Japanese paper industry
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The installation of an AESSEAL® DMSF seal at a Japanese paper plant has increased the MTBF from just six months to seven years.

Change to packing saves Swiss company $millions
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A chocolate producer in Switzerland has saved around ₣2.3 million ($2.6 million) over the past year following its decision to change to an AESSEAL pump packing system.

Navy reduces repair times and improves pump reliability
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When a seal failed, divers had to fit blanks to the pump inlets below the waterline before it was possible to carry out a repair.

Chemical plant saved over €500,000 in the first year
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A critical glue agitator vessel was affecting productivity for a silicone manufacturing facility in France. This situation was costing the company thousands of Euros in lost production.

DMSF seals end contamination problem for Spanish firm
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A metalworking company in northern Spain had equipped its pumps with component mechanical seals, parallel spring-mounted back-to-back, with an API Plan 54 circulation system.

Exceptional service saves thousands in lost revenue
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AESSEAL were contacted by a power plant in the UK who were experiencing a major issue with their supply of mechanical seals.

Huge savings after LabTecta installation
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A wastewater plant in Wales was reporting persistent problems with the failure of the seals on its ditch rotor.

Leakage problem solved with STS
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A global energy company was facing significant losses as a result of damage to the steam turbine housing at one of its ethylene plants.

Dangerous oil leak problem solved by LabTecta FS
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A silicon lip seal fitted to a rubber lumps reactor at a chemical plant in northern Spain failed after just ten days, resulting in the serious leakage of oil from the gearbox.

AESSEAL upgrade removes safety risk
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A sealant being used on an Sulzer APP3 pump by a Spanish biofuel company was leaking each time the pump was stopped.

Major savings follow installation of AESSEAL product
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A petrochemical company based in the Middle East was having problems with persistent and costly seal failures.

Major savings for Algerian food producer
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A food production plant in Algeria is saving an estimated $225,000 a year following the installation of an AESSEAL LabTecta OP bearing protector.

Standard of service makes AESSEAL a clear winner
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The seal on a pump at a chemical plant in the east of England was burning out on average every two weeks due to dry running, resulting in some four hours of downtime each time it failed.

Bitumen pump upgrade saves over £23,000 a year
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Asphalt producer pump for road surfaces was gland packed and losing over 15 tonnes of bitumen.

LabTecta saves €360,000 for Spanish company each year
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A lip seal which was leaking oil from an extruder gearbox was causing persistent problems for a Spanish petrochemical company.

DMSC saves Nestlé Purina £182k in just 10 months
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Significant savings with mechanical seal and bearing protection for the pet food manufacturer

AESSEAL product brings big savings for South African company
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The installation of an AESSEAL FGDSS-N single slurry seal is saving a South African mining company thousands of dollars a year in repair and maintenance costs.

LabTecta FS the answer for gearbox problem
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A repair and maintenance company in West Virginia says that its customers in the local coal mining industry have recorded major savings following a decision to upgrade to AESSEAL LabTecta FS.