Featured Case Studies
The case studies below showcase the very best of commitment to excellence at AESSEAL across our three core pillars:
- Exceptional Customer Service – putting customers first, every time.
- Advanced Technology – delivering innovation that drives results.
- Sustainable Solutions – engineering a better future for people and our planet.
Chemical Producer Saves Over £1.7 Million in Plant Downtime
A specialty chemical company at its UK processing facility were desperately trying to get spare parts for the mechanical seal on one of its critical reactors.
AESSEAL packing system brings major savings
A French pharmaceuticals company has saved over €200,000 in the first year following its decision to change to an AESSEAL reactor packing system.
Chemical plant saved over €500,000 in the first year
A critical glue agitator vessel was affecting productivity for a silicone manufacturing facility in France. This situation was costing the company thousands of Euros in lost production.
Change to packing saves Swiss company $millions
A chocolate producer in Switzerland has saved around ₣2.3 million ($2.6 million) over the past year following its decision to change to an AESSEAL pump packing system.
AESSEAL system fixes sewage problems for US township
A municipality in Pennsylvania was having issues with major inefficiencies in its sewage treatment system.
Reliability Improved For Waste Energy Company
Enfinium were disappointed with the support provided by their pump OEM
Upgrade will result in major savings for US company
A US petrochemical company is set to save tens of thousands of dollars a year following the installation of specially-designed seal pots to replace 40 existing pots which had been in place for around half a century.
Major reliability improvement with CSSN seals
Installation of CSSN cartridge seal has resulted in a dramatic improvement in seal reliability for a South African chemical company.
Major savings follow change to AESSEAL FIDC™
The decision to replace a competitor’s dual seal with the AESSEAL FIDC™ (Flow-Induced Dual Cartridge Seal) has saved a Middle Eastern oil company an estimated $125,460 a year since the AESSEAL® product was installed in 2019.
Major savings follow installation of AESSEAL product
A petrochemical company based in the Middle East was having problems with persistent and costly seal failures.
Fantastic seal life for notoriously difficult application
A pulp & paper company in the Canada were dissatisfied with the reliability of the mechanical seal used in its Chlorine Dioxide generator pump.
Annual savings of over $2.6 million
A food and beverage customer was experiencing high leakage and contamination in their process fluid on the single pass flow through system they were operating.
Counterproductive flush water in an evaporator pump leads to big savings
During an energy audit at a Canadian pulp and paper plant, AESSEAL identified 15 packed evaporator area pumps that needed upgrading to mechanical seals.
DMSF seal the answer at South African plant
The installation of the AESSEAL DMSF seal and SW2 water management system at the Ford plant in Pretoria, South Africa, has improved the MTBF of a crucial seal from less than two weeks to more than two years.
Rapid response impresses Saudi customer
Sourced and supplied a replacement seal in just two weeks for customer’s Oil and Gas operation in Saudi Arabi
Improving reliability, increasing efficiency
A leading refinery in the UK was having trouble with seal leakage from existing carbon box technology on their 150#, 600# steam turbines.
FIDC ends costly leaks at US firm
The installation of an FIDC seal to replace single seals with no flush or API Plan has dramatically improved pump reliability at a pulp and paper company in New England.
LabTecta saves €360,000 for Spanish company each year
A lip seal which was leaking oil from an extruder gearbox was causing persistent problems for a Spanish petrochemical company.
Full steam ahead for refinery after change to STS seals
An oil and gas refinery in northern England was experiencing poor reliability of its steam turbine.
ROI In Less Than A Month
a French cardboard manufacturer was experiencing seal failures every two months. AESSEAL worked closely with the customer to find the right solution.
CDSA seals brings huge savings for US company
A US paper company has saved $1.5 million over the past seven years after replacing inefficient gland packing on two of its pumps with the AESSEAL CDSA double mechanical seal and tank systems.
Warman conversion the answer for Spanish company
A seal conversion kit for the Warman® AH Range of Ultra Heavy Duty Slurry Pumps helped to solve a variety of problems being experienced by a Spanish aluminium producer.
DMSC saves Nestlé Purina £182k in just 10 months
Significant savings with mechanical seal and bearing protection for the pet food manufacturer
AESSEAL help a Polyethylene plant save €144,000 in 30 months
Replacing labyrinth seals with MagTecta on 8 lobe blowers increases MTBF to over 400%.
LabTecta ends dust pollution problem for SA firm
Preventing dust from escaping into the working environment and is saving thousands of dollars a year
Seal upgrades save over US $3.4million in seven years
A company in the Oil and Gas industry in Qatar were dissatisfied with the reliability of the mechanical seal used in crude export and oil/water booster pumps.
New approach for slurry pumps reduces water usage by 95%
A copper mining company in central Africa was encountering problems of excessive water usage
DMSF makes its mark in Japanese paper industry
The installation of an AESSEAL® DMSF™ seal at a Japanese paper plant has increased the MTBF from just six months to seven years.
Staying cool in Cardiff
The cooling system in a High Profile office building in the Cardiff Bay area was operating with just a single duty pump and no standby.
Mining company saves $8 million AUD with AESSEAL system
A coal mine in Australia was having seal failures roughly every two weeks on two disposal pumps.
AESSEAL solves reliability problem for US paper company
The installation of the AESSEAL DMSC double mechanical seal, a close clearance bushing, a FLOWTRUE flowmeter, and a 25 litre SW2 water management system, has solved a problem of repeated seal failure for a US paper company.
CDPH & EasyClean boosts MTBF from four months to seven years
The installation of a CDPH double mechanical seal along with an EasyClean™ seal support system proved to be the remedy for the frequent failures of a competitor’s seal at a power plant in Denmark.
CFFC™ solves reliability problem on North Sea oil platform
The installation of an AESSEAL high performance CFFC™ dual seal proved to be the solution for the persistent failure of a seal on a North Sea oil platform.
LabTecta FS the answer for gearbox problem
A repair and maintenance company in West Virginia says that its customers in the local coal mining industry have recorded major savings following a decision to upgrade to AESSEAL LabTecta FS.
Prompt delivery saves three-month delay
A 12-week delay on the commissioning of a new oil and gas plant in Kuwait was avoided when AESSEAL was able to step in to replace a defective competitor’s seal at short notice.
Exceptional service saves thousands in lost revenue
AESSEAL were contacted by a power plant in the UK who were experiencing a major issue with their supply of mechanical seals.
Bitumen pump upgrade saves over £23,000 a year
Asphalt producer pump for road surfaces was gland packed and losing over 15 tonnes of bitumen.
Leakage problem solved with STS & ST
A global energy company was facing significant losses as a result of damage to the steam turbine housing at one of its ethylene plants.
Rapid response saves the day for UK company
The rapid repair of a faulty seal saved a UK pharmaceuticals company almost £2 million in lost production.
LabTecta ends contamination problem at Australian mining company
An Australian mining company was encountering problems with bearing contamination in the seals on its conveyor pulleys.
AESSEAL product ends emissions penalties for Polish company
A Polish Petrochemical Company was paying heavy fines resulting from the escape of harmful solvents into the atmosphere.
AESSEAL product stops hot oil pump leakage
A large oil and gas company in north Africa contacted AESSEAL to look at a sealing issue on its hot oil pumps.
AESSEAL product removes risk of HFC emissions
A specially designed double seal from AESSEAL has enabled an Italian drinks company to avoid the risk of major financial penalties which could have resulted from the release into the atmosphere of highly damaging HFC (hydrofluorocarbon) gases.
