Featured Case Studies
The case studies below showcase the very best of commitment to excellence at AESSEAL across our three core pillars:
- Exceptional Customer Service – putting customers first, every time.
- Advanced Technology – delivering innovation that drives results.
- Sustainable Solutions – engineering a better future for people and our planet.
Rapid response saves the day for UK company
The rapid repair of a faulty seal saved a UK pharmaceuticals company almost £2 million in lost production.
Improved Safety and Reliability
A major manufacturer in the UK were having reliability issues with the seal on a critical Labour chemical pump used to pump caustic solution.
DMSC saves Nestlé Purina £182k in just 10 months
Significant savings with mechanical seal and bearing protection for the pet food manufacturer
CDPH & EasyClean boosts MTBF from four months to seven years
The installation of a CDPH double mechanical seal along with an EasyClean™ seal support system proved to be the remedy for the frequent failures of a competitor’s seal at a power plant in Denmark.
Prompt delivery saves three-month delay
A 12-week delay on the commissioning of a new oil and gas plant in Kuwait was avoided when AESSEAL was able to step in to replace a defective competitor’s seal at short notice.
Full steam ahead for refinery after change to STS seals
An oil and gas refinery in northern England was experiencing poor reliability of its steam turbine.
Fantastic seal life for notoriously difficult application
A pulp & paper company in the Canada were dissatisfied with the reliability of the mechanical seal used in its Chlorine Dioxide generator pump.
LabTecta ends dust pollution problem for SA firm
Preventing dust from escaping into the working environment and is saving thousands of dollars a year
AESSEAL product brings big savings for South African company
The installation of an AESSEAL FGDSS-N single slurry seal is saving a South African mining company thousands of dollars a year in repair and maintenance costs.
Change to packing saves Swiss company $millions
A chocolate producer in Switzerland has saved around ₣2.3 million ($2.6 million) over the past year following its decision to change to an AESSEAL pump packing system.
Bitumen pump upgrade saves over £23,000 a year
Asphalt producer pump for road surfaces was gland packed and losing over 15 tonnes of bitumen.
Navy reduces repair times and improves pump reliability
When a seal failed, divers had to fit blanks to the pump inlets below the waterline before it was possible to carry out a repair.
Chemical Producer Saves Over £1.7 Million in Plant Downtime
A specialty chemical company at its UK processing facility were desperately trying to get spare parts for the mechanical seal on one of its critical reactors.
AESSEAL system fixes sewage problems for US township
A municipality in Pennsylvania was having issues with major inefficiencies in its sewage treatment system.
Mechanical seals runs an incredible 17 years without problems
Tongaat Hullett Sugar were un happy with the amount of maintenance required on the sealing of one of its pumps.
Leakage problem solved with STS
A global energy company was facing significant losses as a result of damage to the steam turbine housing at one of its ethylene plants.
Annual savings of over $2.6 million
A food and beverage customer was experiencing high leakage and contamination in their process fluid on the single pass flow through system they were operating.
CDSA seals brings huge savings for US company
A US paper company has saved $1.5 million over the past seven years after replacing inefficient gland packing on two of its pumps with the AESSEAL CDSA double mechanical seal and tank systems.
Safety and reliability with AESSEAL heavy duty seal
A mining company in Australia was facing persistent problems from seal failures on one of its slurry pumps.
Major savings for Algerian food producer
A food production plant in Algeria is saving an estimated $225,000 a year following the installation of an AESSEAL LabTecta OP bearing protector.
Exceptional service saves thousands in lost revenue
AESSEAL were contacted by a power plant in the UK who were experiencing a major issue with their supply of mechanical seals.
DMSF makes its mark in Japanese paper industry
The installation of an AESSEAL® DMSF™ seal at a Japanese paper plant has increased the MTBF from just six months to seven years.
Rapid response impresses Saudi customer
Sourced and supplied a replacement seal in just two weeks for customer’s Oil and Gas operation in Saudi Arabi
Huge savings after LabTecta installation
A wastewater plant in Wales was reporting persistent problems with the failure of the seals on its ditch rotor.
Major savings follow installation of AESSEAL product
A petrochemical company based in the Middle East was having problems with persistent and costly seal failures.
Dangerous oil leak problem solved by LabTecta FS
A silicon lip seal fitted to a rubber lumps reactor at a chemical plant in northern Spain failed after just ten days, resulting in the serious leakage of oil from the gearbox.
LabTecta saves €360,000 for Spanish company each year
A lip seal which was leaking oil from an extruder gearbox was causing persistent problems for a Spanish petrochemical company.
AES-Elast the answer to seal selection problem
Employees at William Grant’s Scottish whisky distillery in Girvan, Ayshire, were having difficulty selecting the correct mechanical seals for specific applications.
AESSEAL helps UK firm to multi-million pound savings
A leading UK company is set to save more than £5 million over five years following the installation of AESSEAL LabTecta OP bearing protectors.
FIDC ends costly leaks at US firm
The installation of an FIDC seal to replace single seals with no flush or API Plan has dramatically improved pump reliability at a pulp and paper company in New England.
New approach for slurry pumps reduces water usage by 95%
A copper mining company in central Africa was encountering problems of excessive water usage
80 million litres of water per year to be saved at Mexican mine
The Grupo Mexico Caridad mine in Mexico was experiencing lengthy downtimes and using high volumes of water for lubricating pump packing.
Upgrade will result in major savings for US company
A US petrochemical company is set to save tens of thousands of dollars a year following the installation of specially-designed seal pots to replace 40 existing pots which had been in place for around half a century.
Improved reliability for new process
A refinery in Canada were commissioning a new lipids coprocessing initiative where renewable feedstock is injected into the cracker.
Warman conversion the answer for Spanish company
A seal conversion kit for the Warman® AH Range of Ultra Heavy Duty Slurry Pumps helped to solve a variety of problems being experienced by a Spanish aluminium producer.
Seal upgrades save over US $3.4million in seven years
A company in the Oil and Gas industry in Qatar were dissatisfied with the reliability of the mechanical seal used in crude export and oil/water booster pumps.
