Featured Case Studies

The case studies below showcase the very best of commitment to excellence at AESSEAL across our three core pillars:

  • Exceptional Customer Service – putting customers first, every time.
  • Advanced Technology – delivering innovation that drives results.
  • Sustainable Solutions – engineering a better future for people and our planet.

FIDC ends costly leaks at US firm
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The installation of an FIDC seal to replace single seals with no flush or API Plan has dramatically improved pump reliability at a pulp and paper company in New England.

Upgrade will result in major savings for US company
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A US petrochemical company is set to save tens of thousands of dollars a year following the installation of specially-designed seal pots to replace 40 existing pots which had been in place for around half a century.

Change to packing saves Swiss company $millions
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A chocolate producer in Switzerland has saved around ₣2.3 million ($2.6 million) over the past year following its decision to change to an AESSEAL pump packing system.

Warman conversion the answer for Spanish company
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A seal conversion kit for the Warman® AH Range of Ultra Heavy Duty Slurry Pumps helped to solve a variety of problems being experienced by a Spanish aluminium producer.

Staying cool in Cardiff
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The cooling system in a High Profile office building in the Cardiff Bay area was operating with just a single duty pump and no standby.

AESSEAL helps UK firm to multi-million pound savings
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A leading UK company is set to save more than £5 million over five years following the installation of AESSEAL LabTecta OP bearing protectors.

Bitumen pump upgrade saves over £23,000 a year
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Asphalt producer pump for road surfaces was gland packed and losing over 15 tonnes of bitumen.

Annual savings of over $2.6 million
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A food and beverage customer was experiencing high leakage and contamination in their process fluid on the single pass flow through system they were operating.

Reliability Improved For Waste Energy Company
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Enfinium were disappointed with the support provided by their pump OEM

Major savings follow installation of AESSEAL product
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A petrochemical company based in the Middle East was having problems with persistent and costly seal failures.

Rapid response saves the day for UK company
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The rapid repair of a faulty seal saved a UK pharmaceuticals company almost £2 million in lost production.

LabTecta ends dust pollution problem for SA firm
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Preventing dust from escaping into the working environment and is saving thousands of dollars a year

Exceptional service saves thousands in lost revenue
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AESSEAL were contacted by a power plant in the UK who were experiencing a major issue with their supply of mechanical seals.

Mechanical seals runs an incredible 17 years without problems
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Tongaat Hullett Sugar were un happy with the amount of maintenance required on the sealing of one of its pumps.

ROI In Less Than A Month
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a French cardboard manufacturer was experiencing seal failures every two months. AESSEAL worked closely with the customer to find the right solution.

AESSEAL packing system brings major savings
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A French pharmaceuticals company has saved over €200,000 in the first year following its decision to change to an AESSEAL reactor packing system.

AESSEAL product removes risk of HFC emissions
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A specially designed double seal from AESSEAL has enabled an Italian drinks company to avoid the risk of major financial penalties which could have resulted from the release into the atmosphere of highly damaging HFC (hydrofluorocarbon) gases.

AESSEAL product stops hot oil pump leakage
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A large oil and gas company in north Africa contacted AESSEAL to look at a sealing issue on its hot oil pumps.

CDPH & EasyClean boosts MTBF from four months to seven years
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The installation of a CDPH double mechanical seal along with an EasyClean™ seal support system proved to be the remedy for the frequent failures of a competitor’s seal at a power plant in Denmark.

Chemical Producer Saves Over £1.7 Million in Plant Downtime
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A specialty chemical company at its UK processing facility were desperately trying to get spare parts for the mechanical seal on one of its critical reactors.

DMSF seal the answer at South African plant
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The installation of the AESSEAL DMSF seal and SW2 water management system at the Ford plant in Pretoria, South Africa, has improved the MTBF of a crucial seal from less than two weeks to more than two years.

Full steam ahead for refinery after change to STS seals
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An oil and gas refinery in northern England was experiencing poor reliability of its steam turbine.

Mining company saves $8 million AUD with AESSEAL system
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A coal mine in Australia was having seal failures roughly every two weeks on two disposal pumps.

Rapid response impresses Saudi customer
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Sourced and supplied a replacement seal in just two weeks for customer’s Oil and Gas operation in Saudi Arabi

Major reliability improvement with CSSN seals
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Installation of CSSN cartridge seal has resulted in a dramatic improvement in seal reliability for a South African chemical company.

LabTecta saves €360,000 for Spanish company each year
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A lip seal which was leaking oil from an extruder gearbox was causing persistent problems for a Spanish petrochemical company.

CDSA seals brings huge savings for US company
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A US paper company has saved $1.5 million over the past seven years after replacing inefficient gland packing on two of its pumps with the AESSEAL CDSA double mechanical seal and tank systems.

Prompt delivery saves three-month delay
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A 12-week delay on the commissioning of a new oil and gas plant in Kuwait was avoided when AESSEAL was able to step in to replace a defective competitor’s seal at short notice.

80 million litres of water per year to be saved at Mexican mine
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The Grupo Mexico Caridad mine in Mexico was experiencing lengthy downtimes and using high volumes of water for lubricating pump packing.

Leakage problem solved with STS
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A global energy company was facing significant losses as a result of damage to the steam turbine housing at one of its ethylene plants.

Fantastic seal life for notoriously difficult application
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A pulp & paper company in the Canada were dissatisfied with the reliability of the mechanical seal used in its Chlorine Dioxide generator pump.

AESSEAL help a Polyethylene plant save €144,000 in 30 months
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Replacing labyrinth seals with MagTecta on 8 lobe blowers increases MTBF to over 400%.