Featured Case Studies

The case studies below showcase the very best of commitment to excellence at AESSEAL across our three core pillars:

  • Exceptional Customer Service – putting customers first, every time.
  • Advanced Technology – delivering innovation that drives results.
  • Sustainable Solutions – engineering a better future for people and our planet.

Chemical Producer Saves Over £1.7 Million in Plant Downtime
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A specialty chemical company at its UK processing facility were desperately trying to get spare parts for the mechanical seal on one of its critical reactors.

Change to packing saves Swiss company $millions
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A chocolate producer in Switzerland has saved around ₣2.3 million ($2.6 million) over the past year following its decision to change to an AESSEAL pump packing system.

New approach for slurry pumps reduces water usage by 95%
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A copper mining company in central Africa was encountering problems of excessive water usage

Safety and reliability with AESSEAL heavy duty seal
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A mining company in Australia was facing persistent problems from seal failures on one of its slurry pumps.

Major savings follow installation of AESSEAL product
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A petrochemical company based in the Middle East was having problems with persistent and costly seal failures.

Rapid response impresses Saudi customer
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Sourced and supplied a replacement seal in just two weeks for customer’s Oil and Gas operation in Saudi Arabi

Staying cool in Cardiff
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The cooling system in a High Profile office building in the Cardiff Bay area was operating with just a single duty pump and no standby.

Improved reliability for new process
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A refinery in Canada were commissioning a new lipids coprocessing initiative where renewable feedstock is injected into the cracker.

LabTecta ends dust pollution problem for SA firm
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Preventing dust from escaping into the working environment and is saving thousands of dollars a year

Annual savings of over $2.6 million
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A food and beverage customer was experiencing high leakage and contamination in their process fluid on the single pass flow through system they were operating.

Exceptional service saves thousands in lost revenue
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AESSEAL were contacted by a power plant in the UK who were experiencing a major issue with their supply of mechanical seals.

FIDC ends costly leaks at US firm
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The installation of an FIDC seal to replace single seals with no flush or API Plan has dramatically improved pump reliability at a pulp and paper company in New England.

Chemical plant saved over €500,000 in the first year
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A critical glue agitator vessel was affecting productivity for a silicone manufacturing facility in France. This situation was costing the company thousands of Euros in lost production.

DMSF seals end contamination problem for Spanish firm
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A metalworking company in northern Spain had equipped its pumps with component mechanical seals, parallel spring-mounted back-to-back, with an API Plan 54 circulation system.

Mining company saves $8 million AUD with AESSEAL system
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A coal mine in Australia was having seal failures roughly every two weeks on two disposal pumps.

AESSEAL upgrade removes safety risk
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A sealant being used on an Sulzer APP3 pump by a Spanish biofuel company was leaking each time the pump was stopped.

Full steam ahead for refinery after change to STS seals
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An oil and gas refinery in northern England was experiencing poor reliability of its steam turbine.

DMSF makes its mark in Japanese paper industry
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The installation of an AESSEAL® DMSF seal at a Japanese paper plant has increased the MTBF from just six months to seven years.

AESSEAL help a Polyethylene plant save €144,000 in 30 months
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Replacing labyrinth seals with MagTecta on 8 lobe blowers increases MTBF to over 400%.

DMSC saves Nestlé Purina £182k in just 10 months
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Significant savings with mechanical seal and bearing protection for the pet food manufacturer

Huge savings after LabTecta installation
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A wastewater plant in Wales was reporting persistent problems with the failure of the seals on its ditch rotor.

AESSEAL helps UK firm to multi-million pound savings
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A leading UK company is set to save more than £5 million over five years following the installation of AESSEAL LabTecta OP bearing protectors.

Warman conversion the answer for Spanish company
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A seal conversion kit for the Warman® AH Range of Ultra Heavy Duty Slurry Pumps helped to solve a variety of problems being experienced by a Spanish aluminium producer.

Reliability Improved For Waste Energy Company
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Enfinium were disappointed with the support provided by their pump OEM

Improved Safety and Reliability
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A major manufacturer in the UK were having reliability issues with the seal on a critical Labour chemical pump used to pump caustic solution.

Upgrade will result in major savings for US company
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A US petrochemical company is set to save tens of thousands of dollars a year following the installation of specially-designed seal pots to replace 40 existing pots which had been in place for around half a century.

Dangerous oil leak problem solved by LabTecta FS
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A silicon lip seal fitted to a rubber lumps reactor at a chemical plant in northern Spain failed after just ten days, resulting in the serious leakage of oil from the gearbox.

Company makes huge savings with AESSEAL system
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A water company in the Middle East has saved almost a quarter of a million dollars following the installation of an AESSEAL bearing protector.

CDPH & EasyClean boosts MTBF from four months to seven years
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The installation of a CDPH double mechanical seal along with an EasyClean™ seal support system proved to be the remedy for the frequent failures of a competitor’s seal at a power plant in Denmark.

Mechanical seals runs an incredible 17 years without problems
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Tongaat Hullett Sugar were un happy with the amount of maintenance required on the sealing of one of its pumps.

80 million litres of water per year to be saved at Mexican mine
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The Grupo Mexico Caridad mine in Mexico was experiencing lengthy downtimes and using high volumes of water for lubricating pump packing.

Major savings for Algerian food producer
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A food production plant in Algeria is saving an estimated $225,000 a year following the installation of an AESSEAL LabTecta OP bearing protector.

AES-Elast the answer to seal selection problem
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Employees at William Grant’s Scottish whisky distillery in Girvan, Ayshire, were having difficulty selecting the correct mechanical seals for specific applications.

Standard of service makes AESSEAL a clear winner
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The seal on a pump at a chemical plant in the east of England was burning out on average every two weeks due to dry running, resulting in some four hours of downtime each time it failed.

AESSEAL product brings big savings for South African company
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The installation of an AESSEAL FGDSS-N single slurry seal is saving a South African mining company thousands of dollars a year in repair and maintenance costs.

AVT sensors save thousands for US company
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Excessive vibrations in a vertical pump in a slurry pit application was leading to failure every month for the North Carolina company Befesa