Featured Case Studies
The case studies below showcase the very best of commitment to excellence at AESSEAL across our three core pillars:
- Exceptional Customer Service – putting customers first, every time.
- Advanced Technology – delivering innovation that drives results.
- Sustainable Solutions – engineering a better future for people and our planet.
Staying cool in Cardiff
The cooling system in a High Profile office building in the Cardiff Bay area was operating with just a single duty pump and no standby.
DMSF solves reliability issues for Swedish company
Elastomer degradation was causing the seals on three of the boiler feed pumps at a Swedish energy plant to fail around every 12 months.
Major savings follow installation of AESSEAL product
A petrochemical company based in the Middle East was having problems with persistent and costly seal failures.
LabTecta FS the answer for gearbox problem
A repair and maintenance company in West Virginia says that its customers in the local coal mining industry have recorded major savings following a decision to upgrade to AESSEAL LabTecta FS.
Chemical Producer Saves Over £1.7 Million in Plant Downtime
A specialty chemical company at its UK processing facility were desperately trying to get spare parts for the mechanical seal on one of its critical reactors.
DMSF makes its mark in Japanese paper industry
The installation of an AESSEAL® DMSF™ seal at a Japanese paper plant has increased the MTBF from just six months to seven years.
LabTecta saves €360,000 for Spanish company each year
A lip seal which was leaking oil from an extruder gearbox was causing persistent problems for a Spanish petrochemical company.
Full steam ahead for refinery after change to STS seals
An oil and gas refinery in northern England was experiencing poor reliability of its steam turbine.
Chemical plant saved over €500,000 in the first year
A critical glue agitator vessel was affecting productivity for a silicone manufacturing facility in France. This situation was costing the company thousands of Euros in lost production.
Mechanical seals runs an incredible 17 years without problems
Tongaat Hullett Sugar were un happy with the amount of maintenance required on the sealing of one of its pumps.
AESSEAL product ends emissions penalties for Polish company
A Polish Petrochemical Company was paying heavy fines resulting from the escape of harmful solvents into the atmosphere.
Reliability Improved For Waste Energy Company
Enfinium were disappointed with the support provided by their pump OEM
Rapid response impresses Saudi customer
Sourced and supplied a replacement seal in just two weeks for customer’s Oil and Gas operation in Saudi Arabi
Leakage problem solved with STS
A global energy company was facing significant losses as a result of damage to the steam turbine housing at one of its ethylene plants.
ROI In Less Than A Month
a French cardboard manufacturer was experiencing seal failures every two months. AESSEAL worked closely with the customer to find the right solution.
Prompt delivery saves three-month delay
A 12-week delay on the commissioning of a new oil and gas plant in Kuwait was avoided when AESSEAL was able to step in to replace a defective competitor’s seal at short notice.
AESSEAL product brings big savings for South African company
The installation of an AESSEAL FGDSS-N single slurry seal is saving a South African mining company thousands of dollars a year in repair and maintenance costs.
Fantastic seal life for notoriously difficult application
A pulp & paper company in the Canada were dissatisfied with the reliability of the mechanical seal used in its Chlorine Dioxide generator pump.
Mining company saves $8 million AUD with AESSEAL system
A coal mine in Australia was having seal failures roughly every two weeks on two disposal pumps.
Major savings with CKD double seal
The single seals being used by Swedish water treatment company were unsuitable for the job they were being asked to do, allowing limescale to enter between the seal faces and leak out on to the floor of the plant.
Seal upgrades save over US $3.4million in seven years
A company in the Oil and Gas industry in Qatar were dissatisfied with the reliability of the mechanical seal used in crude export and oil/water booster pumps.
DMSF seal the answer at South African plant
The installation of the AESSEAL DMSF seal and SW2 water management system at the Ford plant in Pretoria, South Africa, has improved the MTBF of a crucial seal from less than two weeks to more than two years.
AESSEAL packing system brings major savings
A French pharmaceuticals company has saved over €200,000 in the first year following its decision to change to an AESSEAL reactor packing system.
Exceptional service saves thousands in lost revenue
AESSEAL were contacted by a power plant in the UK who were experiencing a major issue with their supply of mechanical seals.
AESSEAL solves reliability problem for US paper company
The installation of the AESSEAL DMSC double mechanical seal, a close clearance bushing, a FLOWTRUE flowmeter, and a 25 litre SW2 water management system, has solved a problem of repeated seal failure for a US paper company.
CDSA seals brings huge savings for US company
A US paper company has saved $1.5 million over the past seven years after replacing inefficient gland packing on two of its pumps with the AESSEAL CDSA double mechanical seal and tank systems.
AESSEAL helps UK firm to multi-million pound savings
A leading UK company is set to save more than £5 million over five years following the installation of AESSEAL LabTecta OP bearing protectors.
Warman conversion the answer for Spanish company
A seal conversion kit for the Warman® AH Range of Ultra Heavy Duty Slurry Pumps helped to solve a variety of problems being experienced by a Spanish aluminium producer.
CDPH & EasyClean boosts MTBF from four months to seven years
The installation of a CDPH double mechanical seal along with an EasyClean™ seal support system proved to be the remedy for the frequent failures of a competitor’s seal at a power plant in Denmark.
80 million litres of water per year to be saved at Mexican mine
The Grupo Mexico Caridad mine in Mexico was experiencing lengthy downtimes and using high volumes of water for lubricating pump packing.
Annual savings of over $2.6 million
A food and beverage customer was experiencing high leakage and contamination in their process fluid on the single pass flow through system they were operating.
Upgrade will result in major savings for US company
A US petrochemical company is set to save tens of thousands of dollars a year following the installation of specially-designed seal pots to replace 40 existing pots which had been in place for around half a century.
New approach for slurry pumps reduces water usage by 95%
A copper mining company in central Africa was encountering problems of excessive water usage
Bitumen pump upgrade saves over £23,000 a year
Asphalt producer pump for road surfaces was gland packed and losing over 15 tonnes of bitumen.
