Featured Case Studies

The case studies below showcase the very best of commitment to excellence at AESSEAL across our three core pillars:

  • Exceptional Customer Service – putting customers first, every time.
  • Advanced Technology – delivering innovation that drives results.
  • Sustainable Solutions – engineering a better future for people and our planet.

Rapid response impresses Saudi customer
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Sourced and supplied a replacement seal in just two weeks for customer’s Oil and Gas operation in Saudi Arabi

AESSEAL product stops hot oil pump leakage
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A large oil and gas company in north Africa contacted AESSEAL to look at a sealing issue on its hot oil pumps.

AESSEAL solves reliability problem for US paper company
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The installation of the AESSEAL DMSC double mechanical seal, a close clearance bushing, a FLOWTRUE flowmeter, and a 25 litre SW2 water management system, has solved a problem of repeated seal failure for a US paper company.

Upgrade will result in major savings for US company
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A US petrochemical company is set to save tens of thousands of dollars a year following the installation of specially-designed seal pots to replace 40 existing pots which had been in place for around half a century.

Major savings follow change to AESSEAL FIDC™
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The decision to replace a competitor’s dual seal with the AESSEAL FIDC™ (Flow-Induced Dual Cartridge Seal) has saved a Middle Eastern oil company an estimated $125,460 a year since the AESSEAL® product was installed in 2019.

Full steam ahead for refinery after change to STS seals
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An oil and gas refinery in northern England was experiencing poor reliability of its steam turbine.

Chemical plant saved over €500,000 in the first year
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A critical glue agitator vessel was affecting productivity for a silicone manufacturing facility in France. This situation was costing the company thousands of Euros in lost production.

Prompt delivery saves three-month delay
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A 12-week delay on the commissioning of a new oil and gas plant in Kuwait was avoided when AESSEAL was able to step in to replace a defective competitor’s seal at short notice.

Major reliability improvement with CSSN seals
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Installation of CSSN cartridge seal has resulted in a dramatic improvement in seal reliability for a South African chemical company.

CURC seal saves thousands for US company
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The installation of an AESSEAL single mechanical seal helped an engineering company solve the problem of repeated seal failures.

DMSC saves Nestlé Purina £182k in just 10 months
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Significant savings with mechanical seal and bearing protection for the pet food manufacturer

New approach for slurry pumps reduces water usage by 95%
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A copper mining company in central Africa was encountering problems of excessive water usage

DMSF makes its mark in Japanese paper industry
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The installation of an AESSEAL® DMSF seal at a Japanese paper plant has increased the MTBF from just six months to seven years.

Mechanical seals runs an incredible 17 years without problems
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Tongaat Hullett Sugar were unhappy with the amount of maintenance required on the sealing of one of its pumps.

AESSEAL helps UK firm to multi-million pound savings
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A leading UK company is set to save more than £5 million over five years following the installation of AESSEAL LabTecta OP bearing protectors.

ROI In Less Than A Month
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a French cardboard manufacturer was experiencing seal failures every two months. AESSEAL worked closely with the customer to find the right solution.

Seal upgrades save over US $3.4million in seven years
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A company in the Oil and Gas industry in Qatar were dissatisfied with the reliability of the mechanical seal used in crude export and oil/water booster pumps.

LabTecta ends contamination problem at Australian mining company
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An Australian mining company was encountering problems with bearing contamination in the seals on its conveyor pulleys.

CFFC™ solves reliability problem on North Sea oil platform
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The installation of an AESSEAL high performance CFFC™ dual seal proved to be the solution for the persistent failure of a seal on a North Sea oil platform.

Bitumen pump upgrade saves over £23,000 a year
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Asphalt producer pump for road surfaces was gland packed and losing over 15 tonnes of bitumen.

Rapid response saves the day for UK company
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The rapid repair of a faulty seal saved a UK pharmaceuticals company almost £2 million in lost production.

LabTecta IAP solves ash dust problem
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The installation of a LabTecta®IAP labyrinth seal has solved a persistent problem for the Danish wastewater company Biofos Lynetten.

FIDC ends costly leaks at US firm
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The installation of an FIDC seal to replace single seals with no flush or API Plan has dramatically improved pump reliability at a pulp and paper company in New England.

CDSA seals brings huge savings for US company
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A US paper company has saved $1.5 million over the past seven years after replacing inefficient gland packing on two of its pumps with the AESSEAL CDSA double mechanical seal and tank systems.

AESSEAL help a Polyethylene plant save €144,000 in 30 months
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Replacing labyrinth seals with MagTecta on 8 lobe blowers increases MTBF to over 400%.

Mining company saves $8 million AUD with AESSEAL system
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A coal mine in Australia was having seal failures roughly every two weeks on two disposal pumps.

Exceptional service saves thousands in lost revenue
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AESSEAL were contacted by a power plant in the UK who were experiencing a major issue with their supply of mechanical seals.

AESSEAL system fixes sewage problems for US township
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A municipality in Pennsylvania was having issues with major inefficiencies in its sewage treatment system. 

AESSEAL product ends emissions penalties for Polish company
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A Polish Petrochemical Company was paying heavy fines resulting from the escape of harmful solvents into the atmosphere.

Warman conversion the answer for Spanish company
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A seal conversion kit for the Warman® AH Range of Ultra Heavy Duty Slurry Pumps helped to solve a variety of problems being experienced by a Spanish aluminium producer.

80 million litres of water per year to be saved at Mexican mine
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The Grupo Mexico Caridad mine in Mexico was experiencing lengthy downtimes and using high volumes of water for lubricating pump packing.

Staying cool in Cardiff
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The cooling system in a High Profile office building in the Cardiff Bay area was operating with just a single duty pump and no standby.

Major savings follow installation of TPDS™ slurry seal
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ASSEAL's TPDS heavy duty mechanical seal saves an Australian mining company an estimated AU$240,000 (US$168,000) over three years.

AESSEAL product brings big savings for South African company
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The installation of an AESSEAL FGDSS-N single slurry seal is saving a South African mining company thousands of dollars a year in repair and maintenance costs.

DMSF seal the answer at South African plant
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The installation of the AESSEAL DMSF seal and SW2 water management system at the Ford plant in Pretoria, South Africa, has improved the MTBF of a crucial seal from less than two weeks to more than two years.

LabTecta ends dust pollution problem for SA firm
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Preventing dust from escaping into the working environment and is saving thousands of dollars a year

Annual savings of over $2.6 million
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A food and beverage customer was experiencing high leakage and contamination in their process fluid on the single pass flow through system they were operating.

Reliability Improved For Waste Energy Company
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Enfinium were disappointed with the support provided by their pump OEM

Major savings follow installation of AESSEAL product
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A petrochemical company based in the Middle East was having problems with persistent and costly seal failures.