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Introduction to the Labtecta 66PB-HD
Bird Box Live
Sarah Powell
Daisy Johnson
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Suvish Viswanadhan
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Featured Videos
Welcome to the AESSEAL video section, use the menu above to navigate through the video sections, or stay on this page to explore featured videos from the AESSEAL video collections.
We Have a Heart
Our mission is clear. To stop the world from burning while keeping the wheels of industry turning. Join us in caring for the heart of industry and the planet.
Pressure and Temperature Sensor
The automatic floating pre-charge and fill pressure calculation performed by the System Sentry software enables simple set-up and refill of API 682 4th edition 53B systems.
Corporate Video
Developing innovative products and simplifying the ordering process has redefined our customer's experience.
Journey of a Cartridge Seal
See the journey of a cartridge seal from design to testing and manufacturing, and learn more about the world class manufacturing process at AESSEAL
Seal Technology Training
This 9 minute training video explains how better selection can lead to improved reliability and HUGE water-savings.
Chris Rea Video Diary Box Set
The AES Engineering Group has committed to invest £29 million on environmental projects between January 1st 2021 and April 1st 2029. The following videos are part of the commitment to report on the progress.
Global Headquarters Tree Walk
In parallel with a ‘factory for the future’ plan at the AESSEAL Global Headquarters in Rotherham, England. AESSEAL is developing ‘Tree Walk’ as an educational and public information resource.
Global Technology Centre Tour
You can watch our video tour that leads you around the key parts of our facility and if you want to know more, take a self-guided tour complete with 360° views as you move around the site.
Featured Case Studies
The case studies below showcase the very best of commitment to excellence at AESSEAL across our three core pillars:
- Exceptional Customer Service – putting customers first, every time.
- Advanced Technology – delivering innovation that drives results.
- Sustainable Solutions – engineering a better future for people and our planet.
Huge savings after LabTecta installation
A wastewater plant in Wales was reporting persistent problems with the failure of the seals on its ditch rotor.
AESSEAL upgrade removes safety risk
A sealant being used on an Sulzer APP3 pump by a Spanish biofuel company was leaking each time the pump was stopped.
FIDC ends costly leaks at US firm
The installation of an FIDC seal to replace single seals with no flush or API Plan has dramatically improved pump reliability at a pulp and paper company in New England.
DMSF seals end contamination problem for Spanish firm
A metalworking company in northern Spain had equipped its pumps with component mechanical seals, parallel spring-mounted back-to-back, with an API Plan 54 circulation system.
Change to packing saves Swiss company $millions
A chocolate producer in Switzerland has saved around ₣2.3 million ($2.6 million) over the past year following its decision to change to an AESSEAL pump packing system.
Staying cool in Cardiff
The cooling system in a High Profile office building in the Cardiff Bay area was operating with just a single duty pump and no standby.
Improved reliability for new process
A refinery in Canada were commissioning a new lipids coprocessing initiative where renewable feedstock is injected into the cracker.
DMSF seal the answer at South African plant
The installation of the AESSEAL DMSF seal and SW2 water management system at the Ford plant in Pretoria, South Africa, has improved the MTBF of a crucial seal from less than two weeks to more than two years.
AESSEAL product removes risk of HFC emissions
A specially designed double seal from AESSEAL has enabled an Italian drinks company to avoid the risk of major financial penalties which could have resulted from the release into the atmosphere of highly damaging HFC (hydrofluorocarbon) gases.
Company makes huge savings with AESSEAL system
A water company in the Middle East has saved almost a quarter of a million dollars following the installation of an AESSEAL bearing protector.
Mechanical seals runs an incredible 17 years without problems
Tongaat Hullett Sugar were un happy with the amount of maintenance required on the sealing of one of its pumps.
Leakage problem solved with STS
A global energy company was facing significant losses as a result of damage to the steam turbine housing at one of its ethylene plants.
Warman conversion the answer for Spanish company
A seal conversion kit for the Warman® AH Range of Ultra Heavy Duty Slurry Pumps helped to solve a variety of problems being experienced by a Spanish aluminium producer.
Major savings for Algerian food producer
A food production plant in Algeria is saving an estimated $225,000 a year following the installation of an AESSEAL LabTecta OP bearing protector.
DMSF makes its mark in Japanese paper industry
The installation of an AESSEAL® DMSF™ seal at a Japanese paper plant has increased the MTBF from just six months to seven years.
AESSEAL solves reliability problem for US paper company
The installation of the AESSEAL DMSC double mechanical seal, a close clearance bushing, a FLOWTRUE flowmeter, and a 25 litre SW2 water management system, has solved a problem of repeated seal failure for a US paper company.
Fantastic seal life for notoriously difficult application
A pulp & paper company in the Canada were dissatisfied with the reliability of the mechanical seal used in its Chlorine Dioxide generator pump.
Navy reduces repair times and improves pump reliability
When a seal failed, divers had to fit blanks to the pump inlets below the waterline before it was possible to carry out a repair.
Major reliability improvement with CSSN seals
Installation of CSSN cartridge seal has resulted in a dramatic improvement in seal reliability for a South African chemical company.
Reliability Improved For Waste Energy Company
Enfinium were disappointed with the support provided by their pump OEM
LabTecta FS the answer for gearbox problem
A repair and maintenance company in West Virginia says that its customers in the local coal mining industry have recorded major savings following a decision to upgrade to AESSEAL LabTecta FS.
Bitumen pump upgrade saves over £23,000 a year
Asphalt producer pump for road surfaces was gland packed and losing over 15 tonnes of bitumen.
Rapid response saves the day for UK company
The rapid repair of a faulty seal saved a UK pharmaceuticals company almost £2 million in lost production.
DMSF solves reliability issues for Swedish company
Elastomer degradation was causing the seals on three of the boiler feed pumps at a Swedish energy plant to fail around every 12 months.
Standard of service makes AESSEAL a clear winner
The seal on a pump at a chemical plant in the east of England was burning out on average every two weeks due to dry running, resulting in some four hours of downtime each time it failed.
Mining company saves $8 million AUD with AESSEAL system
A coal mine in Australia was having seal failures roughly every two weeks on two disposal pumps.
AESSEAL help a Polyethylene plant save €144,000 in 30 months
Replacing labyrinth seals with MagTecta on 8 lobe blowers increases MTBF to over 400%.
Chemical plant saved over €500,000 in the first year
A critical glue agitator vessel was affecting productivity for a silicone manufacturing facility in France. This situation was costing the company thousands of Euros in lost production.
Major savings with CKD double seal
The single seals being used by Swedish water treatment company were unsuitable for the job they were being asked to do, allowing limescale to enter between the seal faces and leak out on to the floor of the plant.
AVT sensors save thousands for US company
Excessive vibrations in a vertical pump in a slurry pit application was leading to failure every month for the North Carolina company Befesa
AESSEAL product brings big savings for South African company
The installation of an AESSEAL FGDSS-N single slurry seal is saving a South African mining company thousands of dollars a year in repair and maintenance costs.
New approach for slurry pumps reduces water usage by 95%
A copper mining company in central Africa was encountering problems of excessive water usage
CDSA seals brings huge savings for US company
A US paper company has saved $1.5 million over the past seven years after replacing inefficient gland packing on two of its pumps with the AESSEAL CDSA double mechanical seal and tank systems.
Improved Safety and Reliability
A major manufacturer in the UK were having reliability issues with the seal on a critical Labour chemical pump used to pump caustic solution.
LabTecta ends dust pollution problem for SA firm
Preventing dust from escaping into the working environment and is saving thousands of dollars a year
AES-Elast the answer to seal selection problem
Employees at William Grant’s Scottish whisky distillery in Girvan, Ayshire, were having difficulty selecting the correct mechanical seals for specific applications.
Chemical Producer Saves Over £1.7 Million in Plant Downtime
A specialty chemical company at its UK processing facility were desperately trying to get spare parts for the mechanical seal on one of its critical reactors.
Prompt delivery saves three-month delay
A 12-week delay on the commissioning of a new oil and gas plant in Kuwait was avoided when AESSEAL was able to step in to replace a defective competitor’s seal at short notice.
80 million litres of water per year to be saved at Mexican mine
The Grupo Mexico Caridad mine in Mexico was experiencing lengthy downtimes and using high volumes of water for lubricating pump packing.
Dangerous oil leak problem solved by LabTecta FS
A silicon lip seal fitted to a rubber lumps reactor at a chemical plant in northern Spain failed after just ten days, resulting in the serious leakage of oil from the gearbox.
Full steam ahead for refinery after change to STS seals
An oil and gas refinery in northern England was experiencing poor reliability of its steam turbine.
Rapid response impresses Saudi customer
Sourced and supplied a replacement seal in just two weeks for customer’s Oil and Gas operation in Saudi Arabi
ROI In Less Than A Month
a French cardboard manufacturer was experiencing seal failures every two months. AESSEAL worked closely with the customer to find the right solution.
Sustainability Goals
AESSEAL® championing the needs of the environment, society and the economy.
AES Engineering Group is committed to providing a safe and rewarding workplace, operating ethically, supporting its local communities, minimizing its impact on the environment and engaging its stakeholders.
Carbon capture for all?
Technology designed by the University of Sheffield to make carbon capture more accessible and affordable.
Global Headquarters Tree Walk
In parallel with a ‘factory for the future’ plan at the AESSEAL Global Headquarters in Rotherham, England. AESSEAL is developing ‘Tree Walk’ as an educational and public information resource.
Bird Box Live
Coming soon a live stream of the bird box at the AESSEAL Tree Walk.
Global Headquarters Hedgehog Conservation
To help preserve the species, AESSEAL has invested in conservation effort, welcoming 25 hedgehogs at the Global Headquarters in Rotherham.
Chris Rea Video Diary Box Set
The AES Engineering Group has committed to invest £29 million on environmental projects between January 1st 2021 and April 1st 2029. The following videos are part of the commitment to report on the progress.
Corporate Video
Developing innovative products and simplifying the ordering process has redefined our customer's experience.
We Have a Heart
Our mission is clear. To stop the world from burning while keeping the wheels of industry turning. Join us in caring for the heart of industry and the planet.
Seal Technology Training
This 9 minute training video explains how better selection can lead to improved reliability and HUGE water-savings.
YouTube Video Series
AESSEAL® provides the best advice for managing containment seal assets.
A mini series on the dangers of containment seals. We discuss different topics relating to all aspects of containment seals, their application and design.
First Part of our new YouTube Video series, which covers the history of containment seals and how they came to market.
YouTube video series part 2. We review the different designs of containment seals available As we mentioned in the previous video, containment seals can be contacting or non contacting designs.
YouTube video series part 3. We discuss the industry and users' perception of whether the Containment Seal is a true dual seal.
How containment seals have been incorrectly supported. How they need to be supported correctly with the right piping plan and instrumentation.
We consider safety considerations surrounding containment seals.
We explore all dual seal options and present a case that a pressurised dual is not the most expensive option when considering which dual seal plan to specify.
A look at a safety risk assessment which can be conducted prior to implementing containment seals and if they are the right choice for your process plant.
A Tour of the Facilities
Get an in-depth look at our facilities and see how we are able to deliver what is probably the best customer service in the industry.
View the Interactive Tours Take a Virtual Tour
Watch the Journey to Net Zero
With Chris Rea's Video Diary Box Set
The AES Engineering Group has committed to invest £29 million on environmental projects between January 1st 2021 and April 1st 2029. The following videos are part of the commitment to report on the progress.
Watch the VideosYouTube Video Series
AESSEAL® provides the best environmental technology solutions for your turbomachinery assets.
Our dry gas seal repair program supports all of our customers, regardless of the original equipment manufacturer. We will show you around our world class facility, giving an insight in to how we build, test and repair dry gas seals. We are a superior quality manufacturer focusing on quality and exceptional customer service.
In This Video Global Technical Specialist Alasdair talks us through the final stage of DGS refurbishment: Packing and Dispatch.
In this video Global Technical Specialist Alasdair will talk us through the assembly and balancing of the rotating parts, including laser grooving, spin testing and rotor balancing.
In this video our Technical Specialist, Alasdair, will talk you through the stripdown process, how we inspect seals upon arrival at our facility and what is contained in the subsequent report.
This week Test Engineer Nathan will talk us through the full assembly of each seal after the repair process has been completed.
This week, Test Engineer Brad will talk us through the Stator assembly, talking through the various parts and the importance of face flatness.
