The installation of the AESSEAL DMSC double mechanical seal, a close clearance bushing, a FLOWTRUE flowmeter, and a 25 litre SW2 water management system, has solved a problem of repeated seal failure for a US paper company.
CDSA seals brings huge savings for US company
A US paper company has saved $1.5 million over the past seven years after replacing inefficient gland packing on two of its pumps with the AESSEAL CDSA double mechanical seal and tank systems.
Savings for US company with AESSEAL DMSF
A US corn processing company has saved thousands of dollars in less than a year following the installation of an AESSEAL DMSF double cartridge mechanical seal.
Upgrade will result in major savings for US company
A US petrochemical company is set to save tens of thousands of dollars a year following the installation of specially-designed seal pots to replace 40 existing pots which had been in place for around half a century.
Huge reduction in water usage follows AESSEAL audit
The US petrochemical company Westlake is saving millions of gallons of water each year following advice from AESSEAL on how the company might reduce its overall consumption.
Seal still giving perfect service after more than ten years
An AESSEAL RDS split seal installed at a US paper mill in January 2014 is still in full operation more than ten years later.
FIDC ends costly leaks at US firm
The installation of an FIDC seal to replace single seals with no flush or API Plan has dramatically improved pump reliability at a pulp and paper company in New England.
Major US food producer opts for AES-Elast
One of the world’s leading producers of human and animal nutrition has chosen AES-Elast as the elastomer of choice for its North American operations.
CURC solves leakage problem at US plant
Persistent failure of pumps at a chemical plant in Illinois was resulting in unacceptably high loss of product.
AESSEAL system fixes sewage problems for US township
A municipality in Pennsylvania was having issues with major inefficiencies in its sewage treatment system.
AVT sensors save thousands for US company
Excessive vibrations in a vertical pump in a slurry pit application was leading to failure every month for the North Carolina company Befesa
AESSEAL cuts water usage by 75 percent at US company
A US mining company was concerned that its large end suction pumps were using excessive amounts of water.
CURC the best option for US textile firm
Long lead times in procuring replacement parts for a large non-standard component seal were causing production delays for a US textile company.
Double seals solve reliability problem for US company
A New England pulp and paper company was reporting the persistent failure of its single seals
Improved reliability using dual seal and system
A corn wet milling plant in the USA had a problem with leaking seals on the centrifugal pumps.
Seal failures solved at US company
The installation of double cartridge mechanical seals and a water management system has solved a persistent and costly problem at a US paper mill
LabTecta FS the answer for gearbox problem
A repair and maintenance company in West Virginia says that its customers in the local coal mining industry have recorded major savings following a decision to upgrade to AESSEAL LabTecta FS.
LabTecta solves bearing problem
A US corn milling company was having a persistent problem with the failure of its dodge pillow block bearing.
AESSEAL seals the deal
A US oil seed producer was finding that the single seals used in the production process were inadequate, and were failing on average every three to six months.
DMSF seal the answer for US company
An oil seed producer in the US was reporting that in spite of trying a variety of possible solutions, single seals in the production process were only lasting a few months before failing.
AESSEAL lowers the temperature in Montana
A company in Montana was having trouble with an unreliable seal on a debutanizer reboiler pump. The problems were being caused by an inner seal cooler.
AESSEAL system eliminates danger of hydrogen sulfide release
A system installed at a US refinery has helped to eliminate a risk to personnel caused by the periodic release of hydrogen sulfide
Significant savings with new AESSEAL system
A corn milling company in the Midwest of the United States is in line to save hundreds of thousands of dollars.
Over a million US gallons of water saved
A Kentucky pulp and paper company is saving at least $19,000 a year following the replacement of its existing seals with AESSEAL products.
LabTecta seals solve leakage problems
A paper mill in the Northwest United States was experiencing persistent problems due to lubricant contamination in its refiners.
LabTecta saving time and money at US plant
An oil seal, which had worn a deep fret mark in the output shaft of its Philadelphia Mixer Gearbox, which then leaked oil down through the worn-out mark.
AESSEAL cures reliability issues at US wastewater facility
Damage to seals on the pumps at a large wastewater treatment plant in North Carolina was requiring regular and costly seal changes.
AESSEAL system aids clean-up at US feed mill
A US feed additives company reported loss of significant amounts of water due to leakage from double component seals.
AESSEAL solves leakage problem at US paper mill
The installation of double cartridge mechanical seals and a water management system has solved a persistent leakage problem at a US paper mill.
Double seals bring major savings for Michigan firm
A Michigan paper company turned to AESSEAL looking to find a solution caused by an unpressurized packing pump, which allowed product to leak out of the system.
Huge cost savings for US company with Magtecta unit
A US paper manufacturer has reported savings of more than $27,000 over just three years following the installation of an AESSEAL MagTecta™ unit.
New AESSEAL system brings major savings for US company
High levels of water consumption were causing growing concern at a US recycle paper mill. Water from the local public utility was being used as a flush on single seals at a rate of 720 gallons a day per pump, resulting in high water bills and a heavy cost from evaporation.
Lower costs and greater reliability for US pharma company
Frequent seal changes and heavy water use were causing operational problems and rising costs for a US pharmaceutical company.
AESSEAL helps significantly reduce downtime
A US corn milling and food additives company was reporting problems resulting from incorrectly cut bulk packing.
Price and lead time more than halved
A seal failure at a US corn milling company resulted in 12 weeks of downtime when the new cartridge seal supplied by one of AESSEAL’s competitors turned out to be the wrong specification.
Cartridge seal simplifies maintenance and improves reliability
Pump repair specialist, Production Pump in the USA were looking to improve pump reliability in the Oil and Gas Industry.
Seal upgrade improves reliability and saves over US$81k
A major oil and gas customer in Oman was experiencing continuous leakage from the gland packing used on their export booster pumps.
MagTecta improves cooling tower fan reliability
A gas processing facility in the USA were having constant problems with the bearings on their cooling tower fans.
MagTecta improves gearbox reliability
A gas processing facility in the USA was experiencing water ingress and oil leakage into one of its gearboxes.
Reduce maintenance costs with reliability upgrade
A specialty chemical company in the USA were dissatisfied with the reliability of 6 water pumps.
Lip seal upgrade for US petrochemical plant
A petrochemical plant in the USA was experiencing problems with oil leaking from the vertical input shafts of their pumps and called upon AESSEAL to help out with a solution.
AES-Elast™ successfully replaces leading brand
A leading global chemical company uses AES-Elast in their Terephthalic Acid (T.P.A) processing facility to seal acetic acid applications.
Efficient seal support system reduces energy costs
A chemicals manufacturer in the USA was concerned about high energy associated with the sealing of a hot glycol pump.
Vertical reactor on PVC reactor - $19,000 savings and swift ROI
A petrochemical company in Kentucky, USA, was using a competitor’s reactor seal on a vertical reactor containing PVC slurry.
Specialty Chemical Company achieves improved reliability
A specialty chemicals manufacturer in the USA was experiencing ongoing reliability issues with the top mounted dual mixer seal on a vessel mixing silicone oil.
LabTecta eliminates oil leakage
A paper company in the USA was experiencing problems with oil leakage around the lip seals on its ‘Fluffer’.
LabTecta reduces quality issues and improves reliability
A paper manufacturer in the USA was experiencing oil leakage from the journals in the dryer section of its paper machine.
Success with bad actor pump leads to further opportunity
A pulp mill in the USA were experiencing issues with the sealing arrangement on the green liquor transfer pumps.
9+ Years MTBF for condensate pump
USA Paper producer found mechanical seals used on condensate applications had an unacceptable Mean Time Between Failure.
MagTecta eliminates gearbox oil leakage
Twin Rivers Paper at its Maine USA plant were dissatisfied with the sealing arrangement on the gear boxes that are the main drive for the paper machine rolls.
The AESSEAL DMSF helps cut water usage for US company
DMSF™ mechanical seal and system has helped to reduce water usage and maintenance costs.
Change to AESSEAL helps reduce filter downtime
Pulp and paper company has now gone more than 12 months without replacing a seal.
New seal design the difference at US firm
Reliability problems leading to significant downtime and high maintenance costs at pulp and paper company.
AESSEAL SW system solves water pressure problem
A US paper company to use the advantages provided by the SW Seal Water Management systems.
Reliability upgrade saves $24k per year
A speciality chemical company in the USA was experiencing problems with the mechanical seal fitted on a venturi scrubber.
Solution delivers $17,000 inventory cost savings
ADM was dealing with a range of problems due to lack of standardisation on the pump sealing systems corn milling plants in Nebraska.
Annual savings of over $2.6 million
A food and beverage customer was experiencing high leakage and contamination in their process fluid on the single pass flow through system they were operating.
Reliability upgrade improves MTBF 2900%
A speciality chemical company in the USA was experiencing problems with the mechanical seal fitted on a phenol pump.
Gas seal gives 14 years trouble free operation
A chemical production plant in Tennessee was experiencing problems withleakage of the mechanical seals on their Xylene pumps.
Reduced downtime, improved safety
Using gland packing to seal an Armstrong – Chemtec crystalliser.
Reliability upgrade eliminates unscheduled downtime
An oil refinery in the USA was experiencing excessive seal failures with some even leaking straight from start up.
Massive water savings with improved reliability
A Bio Products manufacturer was concerned about the water used by the sealing systems at one of its manufacturing facility in the USA.
Seal upgrade saves cornmill $280,000 in repairs and downtime
Cargill Corn Milling Inc was experiencing leakage on the seals of a boiler feed pump at its plant in Iowa, USA.
Successful Support System Upgrade Improves Plant Reliability
A chemicals manufacturer in the USA was experiencing ongoing issues with the reliability of the seal support system supplying a double seal.
Chemical company saves over $225,000 in first year
Eastman Chemicals Kingsport Tennessee production plant were experiencing problems with leakage of the mechanical seals on their cellulose esters pumps.
Reliability upgrade reduces seal repair costs
Carbon Free are a chemical company who are developing patented technologies that capture CO2 from stationary point emitters and transform them into carbon negative chemicals.
Unique solution saves $287,000 a year and improves safety
One of the world’s largest nutrition companies was dealing with repeated downtime due to problems with clean condensate pump seals on a corn wet milling application at its plant in Illinois, USA.
Upgrade delivers annual saving of 15,000 USD
ADM, which produces high quality renewable chemicals for a range of industries, had experienced repeated seal failure on a Goulds Pump 3196 MTX pump at its plant in North Carolina, USA.
MTBF increases by 233%
Seadrift Coke L.P., a Texas based stand-alone coker, was experiencing repeat seal failures on a hot oil pump, leading to unscheduled downtime every six months.
Reduced downtime and health & safety benefits
Cargill Corn Milling Inc was concerned about reduced operational efficiency, the risk of contamination and workforce safety due to ongoing leakage from a fibre press at its Nebraska plant.
Improved safety and production efficiency while reducing water consumption
The slurry tailing pumps at a potash mine were experiencing bearing failure due to ingress of tailings into the bearing frames. The pumps were sealed with Gland Packing and flushed with water.
Paper producer saves more than one million Dollars per year
A leading North American producer of Pulp and Paper recognise the importance of operating their business in a sustainable way.
LabTecta upgrade gives over 12 years of trouble free operation
A paper mill in Maine, USA was having issues with water and stock getting into their Hydropulper gearbox.
Eliminating a $225,000 maintenance bill
A leading food processor was experiencing problems sealing two Nash Vacuum pumps
Replacing lip seals reduces cost, improves reliability and saves the environment
A soda ash mine in the USA was using lip seals
$40,000 a year saving with LabTecta
Eliminating steam ingress into the pillow block bearings on a primary air fan, significantly reducing bearing failure.
Reduced pump failure delivered over $11,000 cost saving in first year of operation
Chemical manufacturer had seven seal failures in a year
Upgrading unreliable seals increases MTBF from 2-3 months to 3 years
Pulp and Paper industry increases plant reliability and reduces maintenance costs.
$10,500 yearly cost saving for Chemical manufacturer
Eliminating oil leakage from a boiler feed pump with a LabTecta-PB™ that is specifically designed for sealing split bearing blocks.
