Case Studies

Recently Published Case Studies

LabTecta oil leak case study front cover

LabTecta puts a stop to eight-year oil leaks

AESSEAL solves reliability problem for US paper company

CURC solves leakage problem for Saudi company

RDSX the answer for Czech chemical company

CURC puts an end to leakage problem

Reliability Restored at Egyptian Sugar Refinery

Dual seal cuts costs for UAE company

DMSF seal saves thousands for Australian company

Rapid response saves the day for UK company

CDSA seals brings huge savings for US company

Browse By Industry

Welcome to the case studies section, use the industry icons below to view case studies from around the world relating to the industry of your choice.

Automotive

Mining & Minerals

Construction

Biofuels

Pulp & Paper

Chemical & Pharmaceutical

Marine

Food & Beverage

Power Generation

Metal and Glass-Working

Oil & Gas

Water and Waste Water

Featured Case Studies

The case studies below showcase the very best of commitment to excellence at AESSEAL across our three core pillars:

Exceptional Customer Service – putting customers first, every time.
Advanced Technology – delivering innovation that drives results.
Sustainable Solutions – engineering a better future for people and our planet.

FIDC ends costly leaks at US firm

The installation of an FIDC seal to replace single seals with no flush or API Plan has dramatically improved pump reliability at a pulp and paper company in New England.

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LabTecta ends dust pollution problem for SA firm

Preventing dust from escaping into the working environment and is saving thousands of dollars a year

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Navy reduces repair times and improves pump reliability

When a seal failed, divers had to fit blanks to the pump inlets below the waterline before it was possible to carry out a repair.

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AESSEAL helps UK firm to multi-million pound savings

A leading UK company is set to save more than £5 million over five years following the installation of AESSEAL LabTecta OP bearing protectors.

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Seal upgrades save over US $3.4million in seven years

A company in the Oil and Gas industry in Qatar were dissatisfied with the reliability of the mechanical seal used in crude export and oil/water booster pumps.

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Major savings for Algerian food producer

A food production plant in Algeria is saving an estimated $225,000 a year following the installation of an AESSEAL LabTecta OP bearing protector.

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LabTecta FS the answer for gearbox problem

A repair and maintenance company in West Virginia says that its customers in the local coal mining industry have recorded major savings following a decision to upgrade to AESSEAL LabTecta FS.

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AESSEAL system fixes sewage problems for US township

A municipality in Pennsylvania was having issues with major inefficiencies in its sewage treatment system.

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Standard of service makes AESSEAL a clear winner

The seal on a pump at a chemical plant in the east of England was burning out on average every two weeks due to dry running, resulting in some four hours of downtime each time it failed.

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AESSEAL product removes risk of HFC emissions

A specially designed double seal from AESSEAL has enabled an Italian drinks company to avoid the risk of major financial penalties which could have resulted from the release into the atmosphere of highly damaging HFC (hydrofluorocarbon) gases.

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Staying cool in Cardiff

The cooling system in a High Profile office building in the Cardiff Bay area was operating with just a single duty pump and no standby.

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Leakage problem solved with STS

A global energy company was facing significant losses as a result of damage to the steam turbine housing at one of its ethylene plants.

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Bitumen pump upgrade saves over £23,000 a year

Asphalt producer pump for road surfaces was gland packed and losing over 15 tonnes of bitumen.

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DMSF makes its mark in Japanese paper industry

The installation of an AESSEAL^® DMSF^™ seal at a Japanese paper plant has increased the MTBF from just six months to seven years.

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AESSEAL product stops hot oil pump leakage

A large oil and gas company in north Africa contacted AESSEAL to look at a sealing issue on its hot oil pumps.

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Improved reliability for new process

A refinery in Canada were commissioning a new lipids coprocessing initiative where renewable feedstock is injected into the cracker.

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Company makes huge savings with AESSEAL system

A water company in the Middle East has saved almost a quarter of a million dollars following the installation of an AESSEAL bearing protector.

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80 million litres of water per year to be saved at Mexican mine

The Grupo Mexico Caridad mine in Mexico was experiencing lengthy downtimes and using high volumes of water for lubricating pump packing.

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Exceptional service saves thousands in lost revenue

AESSEAL were contacted by a power plant in the UK who were experiencing a major issue with their supply of mechanical seals.

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AVT sensors save thousands for US company

Excessive vibrations in a vertical pump in a slurry pit application was leading to failure every month for the North Carolina company Befesa

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Annual savings of over $2.6 million

A food and beverage customer was experiencing high leakage and contamination in their process fluid on the single pass flow through system they were operating.

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Chemical plant saved over €500,000 in the first year

A critical glue agitator vessel was affecting productivity for a silicone manufacturing facility in France. This situation was costing the company thousands of Euros in lost production.

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Fantastic seal life for notoriously difficult application

A pulp & paper company in the Canada were dissatisfied with the reliability of the mechanical seal used in its Chlorine Dioxide generator pump.

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AESSEAL help a Polyethylene plant save €144,000 in 30 months

Replacing labyrinth seals with MagTecta on 8 lobe blowers increases MTBF to over 400%.

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DMSF seal the answer at South African plant

The installation of the AESSEAL DMSF seal and SW2 water management system at the Ford plant in Pretoria, South Africa, has improved the MTBF of a crucial seal from less than two weeks to more than two years.

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DMSC saves Nestlé Purina £182k in just 10 months

Significant savings with mechanical seal and bearing protection for the pet food manufacturer

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Upgrade will result in major savings for US company

A US petrochemical company is set to save tens of thousands of dollars a year following the installation of specially-designed seal pots to replace 40 existing pots which had been in place for around half a century.

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Improved Safety and Reliability

A major manufacturer in the UK were having reliability issues with the seal on a critical Labour chemical pump used to pump caustic solution.

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Safety and reliability with AESSEAL heavy duty seal

A mining company in Australia was facing persistent problems from seal failures on one of its slurry pumps.

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Mining company saves $8 million AUD with AESSEAL system

A coal mine in Australia was having seal failures roughly every two weeks on two disposal pumps.

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Reliability Improved For Waste Energy Company

Enfinium were disappointed with the support provided by their pump OEM

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Change to packing saves Swiss company $millions

A chocolate producer in Switzerland has saved around ₣2.3 million ($2.6 million) over the past year following its decision to change to an AESSEAL pump packing system.

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Rapid response impresses Saudi customer

Sourced and supplied a replacement seal in just two weeks for customer’s Oil and Gas operation in Saudi Arabi

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Full steam ahead for refinery after change to STS seals

An oil and gas refinery in northern England was experiencing poor reliability of its steam turbine.

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having difficulty selecting the correct mechanical seals for specific applications.

AES-Elast the answer to seal selection problem

Employees at William Grant’s Scottish whisky distillery in Girvan, Ayshire, were having difficulty selecting the correct mechanical seals for specific applications.

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CDPH & EasyClean boosts MTBF from four months to seven years

The installation of a CDPH double mechanical seal along with an EasyClean™ seal support system proved to be the remedy for the frequent failures of a competitor’s seal at a power plant in Denmark.

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Huge savings after LabTecta installation

A wastewater plant in Wales was reporting persistent problems with the failure of the seals on its ditch rotor.

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New approach for slurry pumps reduces water usage by 95%

A copper mining company in central Africa was encountering problems of excessive water usage

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Browse By Country

Discover how AESSEAL supports industry in your local region.

Australia

Canada

France

Germany

Poland

Spain

South Africa

United Arab Emirates

United Kingdom

United States

View the list of Other Countries

Leakage problem solved with STS

Saving more than 2 million lbs of steam in 6 years

Case Ref: TD3095456

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AESSEAL system fixes sewage problems for US township

Saving 19 million gallons of water each year

Case Ref: TD3099991

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Company makes huge savings with AESSEAL system

Saving almost a quarter of a million dollars

Case Ref: TD3102685

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80 million litres of water per year to be saved at Mexican mine

A reduction of 89.2% in costs to effectively ‘break even’ within just 2 months

Case Ref: CH01589

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Standard of service makes AESSEAL a clear winner

Reliability increased from 2 weeks to over 2.5 years

Case Ref: TD3100534

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Fantastic seal life for notoriously difficult application

Seal life improved to 4 years on P-40 ClO₂ Pump

Case Ref: CS0120

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Find Product Specific Cases

You can find product specific case studies on product pages where applicable. Look for the "Related Media & Downloads" section, on the base of the product page. Here are a few examples.

An innovative modular API Plan 53B System

53B Welded System

CDPH Slurry Seal

For applications which require a higher level of cleanliness

EasyClean

Cost effective pump bearing protection upgrade solution

LabTecta OP

Steam Turbine Seal (STS)

Or By API Plan Type

API Piping plans help to ensure good conditions for mechanical seal operation as well as improving safety and pump reliability. Here are links to some selected case studies of customer solutions to fit specified plan types.