Industry Case Studies

Recently Published Case Studies

CKD™ saves thousands a year at Spanish chemical plant

Major savings follow installation of TPDS™ slurry seal

German paper plant benefits from DVS

Major savings follow installation of CKD™ double seal

AESSEAL’s MagTecta™ a high quality solution

AESSEAL product saves millions for oil and gas producer

CURC seal saves thousands for US company

FDGS improves safety and reliability at Spanish company

LabTecta IAP solves ash dust problem

Major savings follow change to AESSEAL FIDC™

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Welcome to the case studies section, use the industry icons below to view case studies from around the world relating to the industry of your choice.

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Metal and Glass Working

Mining and Minerals

Oil & Gas

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Water & Waste Water

Featured Case Studies

The case studies below showcase the very best of commitment to excellence at AESSEAL across our three core pillars:

Exceptional Customer Service – putting customers first, every time.
Advanced Technology – delivering innovation that drives results.
Sustainable Solutions – engineering a better future for people and our planet.

LabTecta FS the answer for gearbox problem

A repair and maintenance company in West Virginia says that its customers in the local coal mining industry have recorded major savings following a decision to upgrade to AESSEAL LabTecta FS.

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LabTecta ends contamination problem at Australian mining company

An Australian mining company was encountering problems with bearing contamination in the seals on its conveyor pulleys.

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80 million litres of water per year to be saved at Mexican mine

The Grupo Mexico Caridad mine in Mexico was experiencing lengthy downtimes and using high volumes of water for lubricating pump packing.

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LabTecta ends dust pollution problem for SA firm

Preventing dust from escaping into the working environment and is saving thousands of dollars a year

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Annual savings of over $2.6 million

A food and beverage customer was experiencing high leakage and contamination in their process fluid on the single pass flow through system they were operating.

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DMSF solves reliability issues for Swedish company

Elastomer degradation was causing the seals on three of the boiler feed pumps at a Swedish energy plant to fail around every 12 months.

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Rapid response saves the day for UK company

The rapid repair of a faulty seal saved a UK pharmaceuticals company almost £2 million in lost production.

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Fantastic seal life for notoriously difficult application

A pulp & paper company in the Canada were dissatisfied with the reliability of the mechanical seal used in its Chlorine Dioxide generator pump.

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Mining company saves $8 million AUD with AESSEAL system

A coal mine in Australia was having seal failures roughly every two weeks on two disposal pumps.

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DMSF seal the answer at South African plant

The installation of the AESSEAL DMSF seal and SW2 water management system at the Ford plant in Pretoria, South Africa, has improved the MTBF of a crucial seal from less than two weeks to more than two years.

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Dangerous oil leak problem solved by LabTecta FS

A silicon lip seal fitted to a rubber lumps reactor at a chemical plant in northern Spain failed after just ten days, resulting in the serious leakage of oil from the gearbox.

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LabTecta IAP solves ash dust problem

The installation of a LabTecta®IAP labyrinth seal has solved a persistent problem for the Danish wastewater company Biofos Lynetten.

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AESSEAL product brings big savings for South African company

The installation of an AESSEAL FGDSS-N single slurry seal is saving a South African mining company thousands of dollars a year in repair and maintenance costs.

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Change to packing saves Swiss company $millions

A chocolate producer in Switzerland has saved around ₣2.3 million ($2.6 million) over the past year following its decision to change to an AESSEAL pump packing system.

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AESSEAL product stops hot oil pump leakage

A large oil and gas company in north Africa contacted AESSEAL to look at a sealing issue on its hot oil pumps.

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DMSC saves Nestlé Purina £182k in just 10 months

Significant savings with mechanical seal and bearing protection for the pet food manufacturer

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Bitumen pump upgrade saves over £23,000 a year

Asphalt producer pump for road surfaces was gland packed and losing over 15 tonnes of bitumen.

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AESSEAL product ends emissions penalties for Polish company

A Polish Petrochemical Company was paying heavy fines resulting from the escape of harmful solvents into the atmosphere.

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Major savings with CKD double seal

The single seals being used by Swedish water treatment company were unsuitable for the job they were being asked to do, allowing limescale to enter between the seal faces and leak out on to the floor of the plant.

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Mechanical seals runs an incredible 17 years without problems

Tongaat Hullett Sugar were un happy with the amount of maintenance required on the sealing of one of its pumps.

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New approach for slurry pumps reduces water usage by 95%

A copper mining company in central Africa was encountering problems of excessive water usage

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AESSEAL help a Polyethylene plant save €144,000 in 30 months

Replacing labyrinth seals with MagTecta on 8 lobe blowers increases MTBF to over 400%.

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LabTecta saves €360,000 for Spanish company each year

A lip seal which was leaking oil from an extruder gearbox was causing persistent problems for a Spanish petrochemical company.

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Exceptional service saves thousands in lost revenue

AESSEAL were contacted by a power plant in the UK who were experiencing a major issue with their supply of mechanical seals.

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CFFC™ solves reliability problem on North Sea oil platform

The installation of an AESSEAL high performance CFFC™ dual seal proved to be the solution for the persistent failure of a seal on a North Sea oil platform.

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FIDC ends costly leaks at US firm

The installation of an FIDC seal to replace single seals with no flush or API Plan has dramatically improved pump reliability at a pulp and paper company in New England.

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Full steam ahead for refinery after change to STS seals

An oil and gas refinery in northern England was experiencing poor reliability of its steam turbine.

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DMSF makes its mark in Japanese paper industry

The installation of an AESSEAL^® DMSF^™ seal at a Japanese paper plant has increased the MTBF from just six months to seven years.

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Rapid response impresses Saudi customer

Sourced and supplied a replacement seal in just two weeks for customer’s Oil and Gas operation in Saudi Arabi

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CDPH & EasyClean boosts MTBF from four months to seven years

The installation of a CDPH double mechanical seal along with an EasyClean™ seal support system proved to be the remedy for the frequent failures of a competitor’s seal at a power plant in Denmark.

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ROI In Less Than A Month

a French cardboard manufacturer was experiencing seal failures every two months. AESSEAL worked closely with the customer to find the right solution.

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AESSEAL product removes risk of HFC emissions

A specially designed double seal from AESSEAL has enabled an Italian drinks company to avoid the risk of major financial penalties which could have resulted from the release into the atmosphere of highly damaging HFC (hydrofluorocarbon) gases.

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CDSA seals brings huge savings for US company

A US paper company has saved $1.5 million over the past seven years after replacing inefficient gland packing on two of its pumps with the AESSEAL CDSA double mechanical seal and tank systems.

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Major savings follow change to AESSEAL FIDC™

The decision to replace a competitor’s dual seal with the AESSEAL FIDC™ (Flow-Induced Dual Cartridge Seal) has saved a Middle Eastern oil company an estimated $125,460 a year since the AESSEAL® product was installed in 2019.

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Prompt delivery saves three-month delay

A 12-week delay on the commissioning of a new oil and gas plant in Kuwait was avoided when AESSEAL was able to step in to replace a defective competitor’s seal at short notice.

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Warman conversion the answer for Spanish company

A seal conversion kit for the Warman® AH Range of Ultra Heavy Duty Slurry Pumps helped to solve a variety of problems being experienced by a Spanish aluminium producer.

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Chemical plant saved over €500,000 in the first year

A critical glue agitator vessel was affecting productivity for a silicone manufacturing facility in France. This situation was costing the company thousands of Euros in lost production.

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Browse By Country

Discover how AESSEAL supports industry in your local region.

Australia

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Spain

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United Arab Emirates

United Kingdom

United States

View the list of Other Countries

DMSF solves reliability issues for Swedish company

Seal reliability increased from 1 year to >12 years!

Case Ref: TD3103401

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Upgrade will result in major savings for US company

Estimated savings of $47,500 each year

Case Ref: TD3115370

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Major savings follow installation of AESSEAL product

Reliability increased from <2 years to >8 years

Case Ref: TD3089142

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AESSEAL product ends emissions penalties for Polish company

Reliability increased from 3 months to >1 year

Case Ref: TD3121895

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Rapid response saves the day for UK company

Seal repaired in 4 hours saves over $2.4 Million

Case Ref: TD3118703

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AESSEAL system fixes sewage problems for US township

Saving 19 million gallons of water each year

Case Ref: TD3099991

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Find Product Specific Cases

You can find product specific case studies on product pages where applicable. Look for the "Related Media & Downloads" section, on the base of the product page. Here are a few examples.

An innovative modular API Plan 53B System

53B Welded System

CDPH Slurry Seal

For applications which require a higher level of cleanliness

EasyClean

Cost effective pump bearing protection upgrade solution

LabTecta OP

Steam Turbine Seal (STS)

Or By API Plan Type

API Piping plans help to ensure good conditions for mechanical seal operation as well as improving safety and pump reliability. Here are links to some selected case studies of customer solutions to fit specified plan types.