Case Studies

The decision to replace a competitor’s dual seal with the AESSEAL FIDC™ (Flow-Induced Dual Cartridge Seal) has saved a Middle Eastern oil company an estimated $125,460 a year since the AESSEAL® product was installed in 2019.

A US petrochemical company is set to save tens of thousands of dollars a year following the installation of specially-designed seal pots to replace 40 existing pots which had been in place for around half a century.

A critical glue agitator vessel was affecting productivity for a silicone manufacturing facility in France. This situation was costing the company thousands of Euros in lost production.

A US paper company has saved $1.5 million over the past seven years after replacing inefficient gland packing on two of its pumps with the AESSEAL CDSA double mechanical seal and tank systems.

Replacing labyrinth seals with MagTecta on 8 lobe blowers increases MTBF to over 400%.

Tongaat Hullett Sugar were un happy with the amount of maintenance required on the sealing of one of its pumps.

A seal conversion kit for the Warman® AH Range of Ultra Heavy Duty Slurry Pumps helped to solve a variety of problems being experienced by a Spanish aluminium producer.

a French cardboard manufacturer was experiencing seal failures every two months. AESSEAL worked closely with the customer to find the right solution.

The installation of an AESSEAL high performance CFFC™ dual seal proved to be the solution for the persistent failure of a seal on a North Sea oil platform.

The installation of a CDPH double mechanical seal along with an EasyClean™ seal support system proved to be the remedy for the frequent failures of a competitor’s seal at a power plant in Denmark.

A municipality in Pennsylvania was having issues with major inefficiencies in its sewage treatment system. 

A food and beverage customer was experiencing high leakage and contamination in their process fluid on the single pass flow through system they were operating.

The installation of an FIDC seal to replace single seals with no flush or API Plan has dramatically improved pump reliability at a pulp and paper company in New England.

A specially designed double seal from AESSEAL has enabled an Italian drinks company to avoid the risk of major financial penalties which could have resulted from the release into the atmosphere of highly damaging HFC (hydrofluorocarbon) gases.

The installation of an AESSEAL FGDSS-N single slurry seal is saving a South African mining company thousands of dollars a year in repair and maintenance costs.

A lip seal which was leaking oil from an extruder gearbox was causing persistent problems for a Spanish petrochemical company.

A specialty chemical company at its UK processing facility were desperately trying to get spare parts for the mechanical seal on one of its critical reactors.

Preventing dust from escaping into the working environment and is saving thousands of dollars a year

A global energy company was facing significant losses as a result of damage to the steam turbine housing at one of its ethylene plants.

A company in the Oil and Gas industry in Qatar were dissatisfied with the reliability of the mechanical seal used in crude export and oil/water booster pumps.

Significant savings with mechanical seal and bearing protection for the pet food manufacturer

The rapid repair of a faulty seal saved a UK pharmaceuticals company almost £2 million in lost production.

Elastomer degradation was causing the seals on three of the boiler feed pumps at a Swedish energy plant to fail around every 12 months.

Asphalt producer pump for road surfaces was gland packed and losing over 15 tonnes of bitumen.

Enfinium were disappointed with the support provided by their pump OEM

An oil and gas refinery in northern England was experiencing poor reliability of its steam turbine.

A copper mining company in central Africa was encountering problems of excessive water usage

The installation of the AESSEAL DMSC double mechanical seal, a close clearance bushing, a FLOWTRUE flowmeter, and a 25 litre SW2 water management system, has solved a problem of repeated seal failure for a US paper company.

A pulp & paper company in the Canada were dissatisfied with the reliability of the mechanical seal used in its Chlorine Dioxide generator pump.

A large oil and gas company in north Africa contacted AESSEAL to look at a sealing issue on its hot oil pumps.

The Grupo Mexico Caridad mine in Mexico was experiencing lengthy downtimes and using high volumes of water for lubricating pump packing.

A petrochemical company based in the Middle East was having problems with persistent and costly seal failures.

A French pharmaceuticals company has saved over €200,000 in the first year following its decision to change to an AESSEAL reactor packing system.

A 12-week delay on the commissioning of a new oil and gas plant in Kuwait was avoided when AESSEAL was able to step in to replace a defective competitor’s seal at short notice.

Sourced and supplied a replacement seal in just two weeks for customer’s Oil and Gas operation in Saudi Arabi