Industry Case Studies

Recently Published Case Studies

AESSEAL’s MagTecta™ a high quality solution

AESSEAL product saves millions for oil and gas producer

CURC seal saves thousands for US company

FDGS improves safety and reliability at Spanish company

LabTecta IAP solves ash dust problem

Major savings follow change to AESSEAL FIDC™

CFFC™ solves reliability problem on North Sea oil platform

US paper company saves thousands with CDSA™

DVS cost-effective solution for French food company

CAPI™ boosts reliability at South African plant

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Welcome to the case studies section, use the industry icons below to view case studies from around the world relating to the industry of your choice.

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Featured Case Studies

The case studies below showcase the very best of commitment to excellence at AESSEAL across our three core pillars:

Exceptional Customer Service – putting customers first, every time.
Advanced Technology – delivering innovation that drives results.
Sustainable Solutions – engineering a better future for people and our planet.

AESSEAL helps UK firm to multi-million pound savings

A leading UK company is set to save more than £5 million over five years following the installation of AESSEAL LabTecta OP bearing protectors.

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Change to packing saves Swiss company $millions

A chocolate producer in Switzerland has saved around ₣2.3 million ($2.6 million) over the past year following its decision to change to an AESSEAL pump packing system.

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80 million litres of water per year to be saved at Mexican mine

The Grupo Mexico Caridad mine in Mexico was experiencing lengthy downtimes and using high volumes of water for lubricating pump packing.

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Leakage problem solved with STS & ST

A global energy company was facing significant losses as a result of damage to the steam turbine housing at one of its ethylene plants.

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Major savings follow installation of AESSEAL product

A petrochemical company based in the Middle East was having problems with persistent and costly seal failures.

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Warman conversion the answer for Spanish company

A seal conversion kit for the Warman® AH Range of Ultra Heavy Duty Slurry Pumps helped to solve a variety of problems being experienced by a Spanish aluminium producer.

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AESSEAL product ends emissions penalties for Polish company

A Polish Petrochemical Company was paying heavy fines resulting from the escape of harmful solvents into the atmosphere.

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New approach for slurry pumps reduces water usage by 95%

A copper mining company in central Africa was encountering problems of excessive water usage

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Prompt delivery saves three-month delay

A 12-week delay on the commissioning of a new oil and gas plant in Kuwait was avoided when AESSEAL was able to step in to replace a defective competitor’s seal at short notice.

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LabTecta FS the answer for gearbox problem

A repair and maintenance company in West Virginia says that its customers in the local coal mining industry have recorded major savings following a decision to upgrade to AESSEAL LabTecta FS.

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ROI In Less Than A Month

a French cardboard manufacturer was experiencing seal failures every two months. AESSEAL worked closely with the customer to find the right solution.

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AESSEAL solves reliability problem for US paper company

The installation of the AESSEAL DMSC double mechanical seal, a close clearance bushing, a FLOWTRUE flowmeter, and a 25 litre SW2 water management system, has solved a problem of repeated seal failure for a US paper company.

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AESSEAL product removes risk of HFC emissions

A specially designed double seal from AESSEAL has enabled an Italian drinks company to avoid the risk of major financial penalties which could have resulted from the release into the atmosphere of highly damaging HFC (hydrofluorocarbon) gases.

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Upgrade will result in major savings for US company

A US petrochemical company is set to save tens of thousands of dollars a year following the installation of specially-designed seal pots to replace 40 existing pots which had been in place for around half a century.

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Chemical plant saved over €500,000 in the first year

A critical glue agitator vessel was affecting productivity for a silicone manufacturing facility in France. This situation was costing the company thousands of Euros in lost production.

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Fantastic seal life for notoriously difficult application

A pulp & paper company in the Canada were dissatisfied with the reliability of the mechanical seal used in its Chlorine Dioxide generator pump.

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CDPH & EasyClean boosts MTBF from four months to seven years

The installation of a CDPH double mechanical seal along with an EasyClean™ seal support system proved to be the remedy for the frequent failures of a competitor’s seal at a power plant in Denmark.

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AESSEAL product brings big savings for South African company

The installation of an AESSEAL FGDSS-N single slurry seal is saving a South African mining company thousands of dollars a year in repair and maintenance costs.

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DMSF solves reliability issues for Swedish company

Elastomer degradation was causing the seals on three of the boiler feed pumps at a Swedish energy plant to fail around every 12 months.

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DMSC saves Nestlé Purina £182k in just 10 months

Significant savings with mechanical seal and bearing protection for the pet food manufacturer

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CFFC™ solves reliability problem on North Sea oil platform

The installation of an AESSEAL high performance CFFC™ dual seal proved to be the solution for the persistent failure of a seal on a North Sea oil platform.

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Dangerous oil leak problem solved by LabTecta FS

A silicon lip seal fitted to a rubber lumps reactor at a chemical plant in northern Spain failed after just ten days, resulting in the serious leakage of oil from the gearbox.

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AESSEAL product stops hot oil pump leakage

A large oil and gas company in north Africa contacted AESSEAL to look at a sealing issue on its hot oil pumps.

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Exceptional service saves thousands in lost revenue

AESSEAL were contacted by a power plant in the UK who were experiencing a major issue with their supply of mechanical seals.

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Rapid response impresses Saudi customer

Sourced and supplied a replacement seal in just two weeks for customer’s Oil and Gas operation in Saudi Arabi

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LabTecta saves €360,000 for Spanish company each year

A lip seal which was leaking oil from an extruder gearbox was causing persistent problems for a Spanish petrochemical company.

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AESSEAL help a Polyethylene plant save €144,000 in 30 months

Replacing labyrinth seals with MagTecta on 8 lobe blowers increases MTBF to over 400%.

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DMSF seal the answer at South African plant

The installation of the AESSEAL DMSF seal and SW2 water management system at the Ford plant in Pretoria, South Africa, has improved the MTBF of a crucial seal from less than two weeks to more than two years.

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Reliability Improved For Waste Energy Company

Enfinium were disappointed with the support provided by their pump OEM

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DMSF makes its mark in Japanese paper industry

The installation of an AESSEAL^® DMSF^™ seal at a Japanese paper plant has increased the MTBF from just six months to seven years.

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FIDC ends costly leaks at US firm

The installation of an FIDC seal to replace single seals with no flush or API Plan has dramatically improved pump reliability at a pulp and paper company in New England.

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Major savings follow change to AESSEAL FIDC™

The decision to replace a competitor’s dual seal with the AESSEAL FIDC™ (Flow-Induced Dual Cartridge Seal) has saved a Middle Eastern oil company an estimated $125,460 a year since the AESSEAL® product was installed in 2019.

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LabTecta ends dust pollution problem for SA firm

Preventing dust from escaping into the working environment and is saving thousands of dollars a year

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CDSA seals brings huge savings for US company

A US paper company has saved $1.5 million over the past seven years after replacing inefficient gland packing on two of its pumps with the AESSEAL CDSA double mechanical seal and tank systems.

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Full steam ahead for refinery after change to STS seals

An oil and gas refinery in northern England was experiencing poor reliability of its steam turbine.

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Staying cool in Cardiff

The cooling system in a High Profile office building in the Cardiff Bay area was operating with just a single duty pump and no standby.

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Browse By Country

Discover how AESSEAL supports industry in your local region.

Australia

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Spain

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United Arab Emirates

United Kingdom

United States

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Seal upgrades save over US $3.4million in seven years

MTBF increase from 7 months to over 7 years

Case Ref: CS0128

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80 million litres of water per year to be saved at Mexican mine

A reduction of 89.2% in costs to effectively ‘break even’ within just 2 months

Case Ref: CH01589

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Dangerous oil leak problem solved by LabTecta FS

MTBF increase from 10 days to >4 years

Case Ref: TD3104601

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LabTecta saves €360,000 for Spanish company each year

MTBF increase from 1 month to >2 years

Case Ref: TD3107679

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Chemical plant saved over €500,000 in the first year

Return on investment in just 2 weeks

Case Ref: CH01454

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Fantastic seal life for notoriously difficult application

Seal life improved to 4 years on P-40 ClO₂ Pump

Case Ref: CS0120

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Find Product Specific Cases

You can find product specific case studies on product pages where applicable. Look for the "Related Media & Downloads" section, on the base of the product page. Here are a few examples.

An innovative modular API Plan 53B System

53B Welded System

CDPH Slurry Seal

For applications which require a higher level of cleanliness

EasyClean

Cost effective pump bearing protection upgrade solution

LabTecta OP

Steam Turbine Seal (STS)

Or By API Plan Type

API Piping plans help to ensure good conditions for mechanical seal operation as well as improving safety and pump reliability. Here are links to some selected case studies of customer solutions to fit specified plan types.