Case Studies

The Grupo Mexico Caridad mine in Mexico was experiencing lengthy downtimes and using high volumes of water for lubricating pump packing.

The installation of an AESSEAL FGDSS-N single slurry seal is saving a South African mining company thousands of dollars a year in repair and maintenance costs.

The cooling system in a High Profile office building in the Cardiff Bay area was operating with just a single duty pump and no standby.

A US petrochemical company is set to save tens of thousands of dollars a year following the installation of specially-designed seal pots to replace 40 existing pots which had been in place for around half a century.

Tongaat Hullett Sugar were un happy with the amount of maintenance required on the sealing of one of its pumps.

A large oil and gas company in north Africa contacted AESSEAL to look at a sealing issue on its hot oil pumps.

Asphalt producer pump for road surfaces was gland packed and losing over 15 tonnes of bitumen.

The single seals being used by Swedish water treatment company were unsuitable for the job they were being asked to do, allowing limescale to enter between the seal faces and leak out on to the floor of the plant.

The decision to replace a competitor’s dual seal with the AESSEAL FIDC™ (Flow-Induced Dual Cartridge Seal) has saved a Middle Eastern oil company an estimated $125,460 a year since the AESSEAL® product was installed in 2019.

A chocolate producer in Switzerland has saved around ₣2.3 million ($2.6 million) over the past year following its decision to change to an AESSEAL pump packing system.

Sourced and supplied a replacement seal in just two weeks for customer’s Oil and Gas operation in Saudi Arabi

The installation of the AESSEAL DMSC double mechanical seal, a close clearance bushing, a FLOWTRUE flowmeter, and a 25 litre SW2 water management system, has solved a problem of repeated seal failure for a US paper company.

A specialty chemical company at its UK processing facility were desperately trying to get spare parts for the mechanical seal on one of its critical reactors.

AESSEAL were contacted by a power plant in the UK who were experiencing a major issue with their supply of mechanical seals.

The installation of a CDPH double mechanical seal along with an EasyClean™ seal support system proved to be the remedy for the frequent failures of a competitor’s seal at a power plant in Denmark.

A seal conversion kit for the Warman® AH Range of Ultra Heavy Duty Slurry Pumps helped to solve a variety of problems being experienced by a Spanish aluminium producer.

An oil and gas refinery in northern England was experiencing poor reliability of its steam turbine.

Installation of CSSN cartridge seal has resulted in a dramatic improvement in seal reliability for a South African chemical company.

A leading UK company is set to save more than £5 million over five years following the installation of AESSEAL LabTecta OP bearing protectors.

A copper mining company in central Africa was encountering problems of excessive water usage

a French cardboard manufacturer was experiencing seal failures every two months. AESSEAL worked closely with the customer to find the right solution.

Significant savings with mechanical seal and bearing protection for the pet food manufacturer

A company in the Oil and Gas industry in Qatar were dissatisfied with the reliability of the mechanical seal used in crude export and oil/water booster pumps.

A petrochemical company based in the Middle East was having problems with persistent and costly seal failures.

The installation of the AESSEAL DMSF seal and SW2 water management system at the Ford plant in Pretoria, South Africa, has improved the MTBF of a crucial seal from less than two weeks to more than two years.

Preventing dust from escaping into the working environment and is saving thousands of dollars a year

Replacing labyrinth seals with MagTecta on 8 lobe blowers increases MTBF to over 400%.

A lip seal which was leaking oil from an extruder gearbox was causing persistent problems for a Spanish petrochemical company.

The rapid repair of a faulty seal saved a UK pharmaceuticals company almost £2 million in lost production.

The installation of an AESSEAL^® DMSF^™ seal at a Japanese paper plant has increased the MTBF from just six months to seven years.

A French pharmaceuticals company has saved over €200,000 in the first year following its decision to change to an AESSEAL reactor packing system.

A critical glue agitator vessel was affecting productivity for a silicone manufacturing facility in France. This situation was costing the company thousands of Euros in lost production.

A specially designed double seal from AESSEAL has enabled an Italian drinks company to avoid the risk of major financial penalties which could have resulted from the release into the atmosphere of highly damaging HFC (hydrofluorocarbon) gases.

A Polish Petrochemical Company was paying heavy fines resulting from the escape of harmful solvents into the atmosphere.

A US paper company has saved $1.5 million over the past seven years after replacing inefficient gland packing on two of its pumps with the AESSEAL CDSA double mechanical seal and tank systems.